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7

PAGE

Repair Instructions No.189.03/01

PHE 45 S

Assembly

Assembling the 
crank assembly

1

Mount the needle bearing (8) in the con-
necting rod (7).

2

Push the piston (5) over the connecting 
rod (7) and mount the pin (6).

3

Press the needle bearing (2) into the crank 
gear.

4

Insert the crank gear (3), the connecting 
rod (7), the piston (5) and the O-ring (4) 
into the crankcase (1). Mind the right posi-
tion!
Turn the crank gear (3) until the piston (5) 
is located in the back dead centre.

Do not apply any force! Do not jam the 
piston (5) and the connecting rod.

Assembling the 
reduction gear

1

Push the bevel gear (4), the ball bear-
ings (3 and F), the needle bearings (7 and 
2), the coupling (1), the backing flange (8), 
the pressure spring (9), the coupling 
sleeve (A), the coupling (B), the balls (C), 
the indexing sleeve (D) over the reduction 
gear shaft (E) as shown in illustration.

Fix the single balls (C) with grease.

2

Depress the bevel gear (4) with aid of the 
assembly tool (service tool).
Keep it depressed and mount the locking 
ring (5) with aid of special pliers.

3

Mount the bearing (G) on the reduction 
gear.

4

Insert the reduction gear completely into 
the crankcase and fasten it with the two 
secured screws (H) (4 Nm).

2

3

4

5

6

1

7

8

1

D

1

6

5

4

3

2

7

8

9

A

B

C

E

F

G

H

2

Содержание PHE 45 S

Страница 1: ......

Страница 2: ...tool 2 Remove the holding device 3 from the depth gauge 2 3 Remove the holding grip 1 4 Remove the locking ring 9 with aid of special pliers and remove the O ring 8 5 Remove the plastic holder 7 from...

Страница 3: ...orcing disks service tool 8 If necessary press the fan 7 from the ar mature 6 9 Remove the plug 5 from the armature 6 Removing the electric components 1 Remove the handle screw B steadying the knurled...

Страница 4: ...r 7 and the damping element 8 Attention Do not dismantle the damp ing element 8 4 Remove the rubber collar 1 Removing the crankcase top cover 1 Lever off the cap 5 2 Remove the four screws 6 3 Loosen...

Страница 5: ...asket 2 10Remove the backing flange A and the felt washer 9 Dismantling the spindle 1 Press the spindle sleeve 7 with the spindle gear G from the bearing end plate A 2 Lever off the seal ring 8 3 Remo...

Страница 6: ...ling sleeve A the coupling B the balls C the indexing sleeve D from the reduction gear shaft E Dismantling the crank assembly 1 Turn the crank gear 3 until the piston 5 is located in the back dead cen...

Страница 7: ...bling perform an electrical test on all relevant parts see chapter Electrical and Mechanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated...

Страница 8: ...and the connecting rod Assembling the reduction gear 1 Push the bevel gear 4 the ball bear ings 3 and F the needle bearings 7 and 2 the coupling 1 the backing flange 8 the pressure spring 9 the coupl...

Страница 9: ...as well as the needle bearing F in the bearing end plate A 7 Mount the locking ring 9 with aid of spe cial pliers 8 Insert the seal ring 8 into the bearing end plate A 9 Push the spindle sleeve 7 with...

Страница 10: ...cap 5 to the crankcase top cov er 3 Mounting the damping element 1 Insert the rubber collar 1 into the crank case 2 Insert the handgrip holder 5 and the damping element 6 into the crankcase 3 Fit the...

Страница 11: ...d fix it with the screw 9 7 Insert the knurled nut 5 into the handle shell 6 8 Fasten the secured handle screw B to the handle shell A while steadying the knurled nut 5 9 Insert two screws D with the...

Страница 12: ...prings 2 in the brush holder E Pull the brush springs 2 aside at their hooks and pull them over the car bon brushes D 7 Fit the motor housing cap A and fasten it with the four secured screws B Mountin...

Страница 13: ...7 to the machine and secure it with the O ring 8 and the locking ring 9 5 Screw down the holding grip 1 6 Push the holding device 3 over the depth gauge 2 7 Fit the depth gauge 2 with the holding devi...

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