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Repair Instructions No.189.03/01

PHE 45 S

 

Special Tools 
Require

 

 

Torx screwdriver TX 1

4931 599 004

 

 

Torx screwdriver TX 20 

4931 599 005

 

 

Torx screwdriverbit TX 30

4932 319 998

 

 

Permanent-magnet holder

4932 315 508

 

 

Forcing disks

4931 599 021

 

 

(Dis-)Assembly tool

4931 599 011

 

Important!

 

 

Before beginning the maintenance work, perform an initial check with a high voltage test according 
to VDE (see chapter Electrical and Mechanical Test Instructions).

 

 

Before all repair work, pull the power plug from the socket!

 

Disassembly

 

Detaching the 
holding grip

 

1

 

Remove the depth gauge (2) with the 
holding device (3) from the tool.

 

2

 

Remove the holding device (3) from the 
depth gauge (2).

 

3

 

Remove the holding grip (1).

 

4

 

Remove the locking ring (9) with aid of 
special pliers and remove the O-ring (8).

 

5

 

Remove the plastic holder (7) from the 
tool.

 

6

 

Remove the pin (4) and the nut (6) from 
the clamping plate (5).

 

7

 

Slightly bend up the clamping plate (5) 
and push it off.

 

Detaching the 
switch knob

 

1

 

Remove the four screws (6).

 

2

 

Carefully lever off the gear box insula-
tion (3) at the edge using a screwdriver.

 

3

 

Remove the O-ring (5) from the gear box 
insulation (3). Remove the locking ring (4) 
with aid of special pliers.

 

4

 

Lever off the switch knob (9) from the out-
side and remove it together with the pres-
sure spring (1) as well as the ball (2).

 

5

 

Remove the shift pin (7) and the torsion 
spring (8) from the gear box insulation (3).

1

6

5

4

3

2

7

8

9

1

1

6

5

4

3

2

7
8
9

2

Содержание PHE 45 S

Страница 1: ......

Страница 2: ...tool 2 Remove the holding device 3 from the depth gauge 2 3 Remove the holding grip 1 4 Remove the locking ring 9 with aid of special pliers and remove the O ring 8 5 Remove the plastic holder 7 from...

Страница 3: ...orcing disks service tool 8 If necessary press the fan 7 from the ar mature 6 9 Remove the plug 5 from the armature 6 Removing the electric components 1 Remove the handle screw B steadying the knurled...

Страница 4: ...r 7 and the damping element 8 Attention Do not dismantle the damp ing element 8 4 Remove the rubber collar 1 Removing the crankcase top cover 1 Lever off the cap 5 2 Remove the four screws 6 3 Loosen...

Страница 5: ...asket 2 10Remove the backing flange A and the felt washer 9 Dismantling the spindle 1 Press the spindle sleeve 7 with the spindle gear G from the bearing end plate A 2 Lever off the seal ring 8 3 Remo...

Страница 6: ...ling sleeve A the coupling B the balls C the indexing sleeve D from the reduction gear shaft E Dismantling the crank assembly 1 Turn the crank gear 3 until the piston 5 is located in the back dead cen...

Страница 7: ...bling perform an electrical test on all relevant parts see chapter Electrical and Mechanical Test Instructions Lubrication Each time maintenance is performed the machine is to be lubricates as stated...

Страница 8: ...and the connecting rod Assembling the reduction gear 1 Push the bevel gear 4 the ball bear ings 3 and F the needle bearings 7 and 2 the coupling 1 the backing flange 8 the pressure spring 9 the coupl...

Страница 9: ...as well as the needle bearing F in the bearing end plate A 7 Mount the locking ring 9 with aid of spe cial pliers 8 Insert the seal ring 8 into the bearing end plate A 9 Push the spindle sleeve 7 with...

Страница 10: ...cap 5 to the crankcase top cov er 3 Mounting the damping element 1 Insert the rubber collar 1 into the crank case 2 Insert the handgrip holder 5 and the damping element 6 into the crankcase 3 Fit the...

Страница 11: ...d fix it with the screw 9 7 Insert the knurled nut 5 into the handle shell 6 8 Fasten the secured handle screw B to the handle shell A while steadying the knurled nut 5 9 Insert two screws D with the...

Страница 12: ...prings 2 in the brush holder E Pull the brush springs 2 aside at their hooks and pull them over the car bon brushes D 7 Fit the motor housing cap A and fasten it with the four secured screws B Mountin...

Страница 13: ...7 to the machine and secure it with the O ring 8 and the locking ring 9 5 Screw down the holding grip 1 6 Push the holding device 3 over the depth gauge 2 7 Fit the depth gauge 2 with the holding devi...

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