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ATD4P9DXL_rev_0318

TROUBLESHOOTING 

The common problems that may be encountered and their probable causes are covered in the following 
paragraphs: 

Motor Does Not Operate: 

1.  Breaker or fuse blown 
2.  Faulty wiring connections 
3. Defective 

up 

button 

WARNING!! 

Failure to properly relieve pressure in the following steps can cause injury to personnel.  

Motor Functions but Lift Will Not Rise:

1.  Power Unit is not priming correctly.  (See Power Unit Prime Procedure on next page.) 
2.  A piece of trash is under release ‘down’ valve.  Push handle down and push the up button at the 

same time. Hold for 10-15 seconds. This should flush trash from valve. 

3.  Remove the check valve cover and clean ball and seat. 
4.  Oil level too low. Oil level should be at the MAX fill line located on the reservoir tank, when lift is 

fully lowered.  Ensure to lower lift to relieve all hydraulic pressure and add oil as required. 

Oil Blows out Breather of Power Unit: 

1.  Oil reservoir overfilled.  Relieve all pressure and siphon out hydraulic fluid until at a proper level. 
2.  Lift lowered too quickly while under a heavy load.  Lower the lift slowly under heavy loads. 

Motor Hums and Will Not Run: 

1.  Lift overloaded. Remove excessive weight from lift. 

WARNING!! The voltages used in the lift can cause death or injury.  In the following steps, make 
sure that a qualified electrician is used to perform maintenance.

2. Faulty 

wiring 

3. Bad 

capacitor 

4. Low 

voltage 

Lift Jerks Going Up and Down: 

1.  If the lift jerks while going up and down, it is usually a sign of air in the hydraulic system.  Raise lift 

all the way to top and return to floor.  Repeat 4-6 times, ensuring not overheat power unit. 

Oil Leaks: 

1.  Power Unit: if the power unit leaks hydraulic oil around the tank-mounting flange check the oil level 

in the tank. The level should be two inches below the flange of the tank.  A screwdriver can be used 
as a “dipstick”. 

2.  Cylinder / Piston Rod: the rod seal of the cylinder is out. Rebuild or replace the cylinder. 

3.  Cylinder / Vent: the piston seal of the cylinder is out. Rebuild or replace the cylinder. 

Lift makes Excessive Noise / Vibrates: 

1.  Cross beam ends are rubbing the columns.  Readjustment needed. 
2.  Cylinder too tight, load lift half capacity and cycle up and down a few times to break in. 
3.  May have excessive wear on cable sheaves or shafts.  Replace them. 

 

 

Содержание 4P9DXL

Страница 1: ...Jan 2017 Four Post Lift 9 000 lbs Capacity 4 500 lbs per axle INSTALLATION OWNERS MANUAL ATD 4P9DXL...

Страница 2: ...make note of any damage on the bill of lading 2 In case of freight damage call the truck line immediately and report the damage as a freight claim 3 IMPORTANT Make sure you have extra help or heavy d...

Страница 3: ...bmitted in writing to the factory for examination The user assumes full responsibility for any equipment damage personal injury or alteration of the equipment described in this manual or any subsequen...

Страница 4: ...ATD 4P9DXL_rev_0318 FLOOR PLAN LAYOUT ATD 4P9DXL...

Страница 5: ...floor is of questionable slope consider a survey of the site and or the possibility of pouring a new level concrete slab This lift is designed to be installed on a minimum of 4 thick 3000psi with ste...

Страница 6: ...ATD 4P9DXL OPTIONAL ACCESSORIES NOT SHOWN t RJ 45 Rolling Scissor Jack 4 500 lbs capacity Sub Runway Poly Caster Kit Crossbeam Jack Tool Tray Wheel Stop Column Power Unit Column Drip Trays Mainside Ru...

Страница 7: ...ware Box 2 While the Mainside Runway Fig 2 is upside down find the end of the Hydraulic Hose that is already connected to the Cylinder Locate hole on the side of the Mainside Runway 1 and install the...

Страница 8: ...our Columns from the shipping brackets and place the Power Unit Column 1 with mount bracket in the above chosen corner Arrange the other three Sub Columns 2 in the remaining corners 8 Unpack the Cross...

Страница 9: ...de each column After removing the top Nut from the Lock Ladder you are ready to install the Top Caps A B 10 65 on the columns 12 Be aware of the offset hole in column s Top Caps Arrange Top Caps so th...

Страница 10: ...ght until they are diagonally within 1 2 Note The variance will help in mounting the runways later 15 Lift and position each Runway into place and secure to top of Crossbeams with the provided Hex Bol...

Страница 11: ...ave assembly to reinstall the Cable due to welded cable guide brackets 17 Pull the slack for each Cable from the corner ends of the Mainside Runway and route the appropriate Cable s to each Column Top...

Страница 12: ...y routed through guide ring weldments located on the underside of the Mainside Runway Fig 8 19 Mount the Power Unit 8 to the Mainside Column with the attached mounting bracket using the Hardware provi...

Страница 13: ...ise lift off all locks until cables are supporting the lift Adjust the Cable s Nylon Lock Nut as shown in Fig 7 located on the top of each post until lift is level on crossbeams and runways This will...

Страница 14: ...m rails as shown on page 6 and on Fig 9 4 Install the four Pivot Pins 53 and Hairpin Cotter Pins 52 to secure Caster assembly to each Column 5 Lower the Lift confirming that the Caster assemblies enga...

Страница 15: ...ts and anchors typically 2 to 3 weeks ANCHORING TIPS 1 Use a concrete hammer drill with a carbide tip solid drill bit the same diameter as the anchor 3 4 775 to 787 inches diameter Do not use excessiv...

Страница 16: ...manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are not safety glasses SAFETY PROCEDURES Never allow unauth...

Страница 17: ...ther front nor rear heavy Raising Lift Push up switch to raise lift until runways clear the floor Stop and check for vehicle movement and vehicle weight distribution If secure raise to desired height...

Страница 18: ...e in operation Check safety latches for free movement and full engagement with rack Check hydraulic connections and hoses for leakage Check cables connections bends cracks and for loose fittings Check...

Страница 19: ...ickly while under a heavy load Lower the lift slowly under heavy loads Motor Hums and Will Not Run 1 Lift overloaded Remove excessive weight from lift WARNING The voltages used in the lift can cause d...

Страница 20: ...the check valve the flush plug to the left of the lowering valve Step 2 Using an Allen wrench and shop towel with shop towel in place to catch fluid loosen the check valve plug 2 turns to allow it to...

Страница 21: ...t will travel full height You should hear the locking latches click through all latch slots simultaneously 3 Lower lift onto top latch position 4 Check clearance starting with the right front column u...

Страница 22: ...ATD4P9DXL_rev_0318...

Страница 23: ...ATD4P9DXL_rev_0318...

Страница 24: ...ATD4P9DXL_rev_0318...

Страница 25: ...a l F 7 1 0 X D K 9 P F 7 1 6 1 m m 0 3 x 2 1 M w e r c S 8 1 0 X D K 9 P F 8 1 19 FP9KDX 019 KY 8440T 1000 8 Foot Step 1 20 FP9KDX 020 KY 8440T 3000 24 Drip Board Cover A 1 21 FP9KDX 021 KY 8440T 300...

Страница 26: ...8 FP9KDX 058 KY 8440T 3000 11 Cylinder Pin 1 2 m m 0 4 x 4 M n i P r e t t o C 9 5 0 X D K 9 P F 9 5 60 FP9KDX 060 KY 8440T 6000 2 Hose B 78 15 1 61 FP9KDX 061 P35BBD 6004 90 Hydra Fitting 1 62 FP9KDX...

Страница 27: ...8440T 2000 13 Latch Shaft 4 91 FP9KDX 091 KY 8440T 2000 9 Slack Cable Latch B 4 92 FP9KDX 092 KY 8440T 2000 12 1 Latch Shaft Spacer 4 93 FP9KDX 093 KY 8440T 2000 11 Spring Slack Cable 8 94 FP9KDX 094...

Страница 28: ...is not considered a warranty issue and therefore must be noted for any potential recovery with the shipping company The customer is required to notify Tuxedo of any missing parts within 72 hours Timel...

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