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ASEA AC36V-1, Руководство по эксплуатации

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AC36V-1, -3 / AC45V-1, -3 / AC54V-1, -3 Operations Manual....

13 

 

5 INSTALLATION

 

The installation section is divided into two parts.  The first will cover mechanical installation, the 

second, electrical installation. 

 

Read this manual thoroughly prior to attempting the installation.  Improper installation is the most 

significant cause of system start-up problems and service issues over the product’s life.  Upon 

receipt of the equipment, perform an external visual inspection.  Verify that nameplate information 

is consistent with the ship’s power requirements (required form, voltage, and frequency). 

 

Proper planning will speed up installation, location, and connection of the equipment.  Follow the 

suggested minimum clearances provided in Table 2.  

Ensure the room/compartment has adequate 

ventilation and cooling.  The thermal load presented by AC36V will be approximately 

10,500BTU/Hr at maximum continuous load, 13,060BTU/Hr for the AC45V, and 

15,670BTU/Hr for the AC54V.

 

 

 

 

THE CONVERTERS ARE HEAVY, WEIGHING UP TO 840lbs DEPENDING 

UPON MODEL AND INSTALLED OPTIONS.  EXTREME CAUTION MUST 

BE EXERCISED IN HANDLING AND INSTALLATION TO AVOID 

EQUIPMENT DAMAGE OR INJURY TO PERSONNEL.  AN ADEQUATE 

MATERIAL HANDLING DEVICE SHOULD BE USED FOR UNLOADING, 

MOVING, AND POSITIONING THE SYSTEM.

 

 

Содержание AC36V-1

Страница 1: ...Operations Manual for the ASEA Power Systems Models AC36V 1 AC36V 3 AC45V 1 AC45V 3 AC54 1 and AC54V 3 Single and Three Phase Yacht Power Converters P N 604052 Revision B Issued 12 11 2008...

Страница 2: ...of spare parts modules is maintained at our factory Our world wide sales support facilities also inventory a complement of spare parts and modules ASEA Power Systems is not responsible for consequenti...

Страница 3: ...kVA 1 Phase Yacht Power Converter AC75V 3 2 75kVA 3 Phase Yacht Power Converter The Model AC45V can be paralleled to produce the following models AC90V 1 2 90kVA 1 Phase Yacht Power Converter AC90V 3...

Страница 4: ...2 Environmental 12 5 INSTALLATION 13 5 1 MECHANICAL INSTALLATION 14 5 2 ELECTRICAL INSTALLATION 17 5 2 1 Input Power Connections 18 5 2 2 Output Power Connections 19 5 2 3 Seamless Transfer Connectio...

Страница 5: ...fer installed 45 7 3 6 Quick Setup of Shore Cord Alarm Single Master or Slave Converters 46 7 3 7 Expert Load Sharing Use Paralleled Converters 47 7 4 GENERATOR FREQUENCY ANALYSIS 48 7 5 CONVERTER OUT...

Страница 6: ...sional skills and prudent care when performing the actions described by the text THE CAUTION SYMBOL TRIANGLE ENCLOSING AN EXCLAMATION POINT INDICATES A CONDITION THAT COULD SERIOUSLY DAMAGE EQUIPMENT...

Страница 7: ...HERE COMBUSTIBLE GASES MAY ACCUMULATE OBSERVE THE FOLLOWING WHEN SERVICE AND MAINTENANCE ARE REQUIRED REMOVE ALL JEWELRY FROM ARMS AND NECK WHEN SERVICING THIS EQUIPMENT THIS PREVENTS THE POSSIBILITY...

Страница 8: ...ter will auto configure for the applied power form The output power form has been programmed at the factory for the power form single or three phase voltage and frequency required by your yacht Dual c...

Страница 9: ...de System operation is managed through two basic operators A safety disconnect on the front of the enclosure is used for securing input service during maintenance and service three membrane switch gro...

Страница 10: ...oad 4 1 2 Output Service Output Power Rating 36kVA 0 85 p f 45kVA 0 85 p f 54VA 0 80 p f Output Power Form Single Phase 220VAC 230VAC 240VAC and Two Phase 120 240VAC or Three Phase 120 208VAC 127 220V...

Страница 11: ...AC54V 1 1 220VRMS 164ARMS 205ARMS 245ARMS 1 230VRMS 156ARMS 196ARMS 235ARMS 1 240VRMS 150ARMS 187ARMS 225ARMS 2 120 240VRMS 150ARMS 187ARMS 225ARMS Output Form AC36V 3 AC45V 3 AC54V 3 3 254 440VRMS 4...

Страница 12: ...g Voltage Current Frequency kVA kW Load Converter Power Metering Voltage Current Frequency kVA kW Load Generator Power Metering Generator 1 2 Voltage Frequency Optional Current kVA kW Load System Stat...

Страница 13: ...wer requirements required form voltage and frequency Proper planning will speed up installation location and connection of the equipment Follow the suggested minimum clearances provided in Table 2 Ens...

Страница 14: ...he system is to be mounted in a high vibration shock environment then the factory must be consulted concerning the application Drawings for approved shock mounting assemblies will be supplied The foll...

Страница 15: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 15 5 1 MECHANICAL INSTALLATION cont FIGURE 2 MECHANICAL OUTLINE...

Страница 16: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 16 5 1 MECHANICAL INSTALLATION cont FIGURE 3 CONTROLS...

Страница 17: ...with 6 ea 1 4 20 x stainless steel screws Drill or punch the appropriate holes for the selected strain reliefs Re install the input service panel using the removed hardware Place the disconnect switc...

Страница 18: ...minal blocks accept wires in the range of 250MCM to 6AWG Refer to the applicable standards for selection of required wire gauge and type If single phase shore power is to be used it must be applied be...

Страница 19: ...ME OF INSTALLATION NEUTRAL AND EQUIPMENT SAFETY GROUNDS TO BE CONNECTED PER ABYC STANDARDS Single phase configuration systems ignore the Phase C output terminal Split phase systems use the Phase A Neu...

Страница 20: ...clarity Generator 2 connections are identical Contact the factory for complete and specific system wiring drawings These can be supplied in either printed or electronic format A motorized circuit bre...

Страница 21: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 21 5 2 3 Seamless Transfer Connections cont FIGURE 5 SEAMLESS TRANSFER PCB CONNECTIONS...

Страница 22: ...ve A paralleling cable assembly P N 605150 is shipped pre connected to the Slave cabinet and coiled at the base of the cabinet near the Input and Output connection terminal blocks It must be connected...

Страница 23: ...or switch to the converter Turn the disconnect 14 switch to the ON position After 1 3 seconds fans will be heard and the display will become active Allow the converter to initialize the display LOAD...

Страница 24: ...the system has been ordered with the Seamless Transfer option and the generator is on line the green LED 12A to the left of the GENERATOR 12 button will be lit Press the SHORE POWER 2 display button T...

Страница 25: ...y and form The system is now in the Standby State NOTE It is normal under no load conditions for the currents to indicate 3 6 Amps flowing This level of current is due to the internal filters and will...

Страница 26: ...included in this group one next to the SHIP S POWER CONVERTER 9 button the other next to the SHIP S POWER GENERATOR 12 button The LED 9A next to the CONVERTER button will be lit when the converter is...

Страница 27: ...o complete The generator can now be secured from operation If the generator is off line as indicated by the SHIP S POWER GENERATOR LED 12A being off the converter will immediately place itself on the...

Страница 28: ...reen shore power LED 7A on the Master and Slave cabinets should now be lit Measure the voltage being produced by the system by pressing the CONVERTER POWER 4 buttons on the Master and Slave cabinets t...

Страница 29: ...VOLTAGES ARE AUTOMATICALLY ROUTED WITHIN THE CONVERTER WHEN 1 INPUT POWER IS PRESENT 2 THE DISCONNECT SWITCH IS IN THE ON POSITION AND 3 AUTO RESTART IS ENABLED LETHAL VOLTAGES WILL BE AUTOMATICALLY R...

Страница 30: ...ytime the system status is FAILURE the converter will disable the Auto Restart feature The converter must be ON and ONLINE before Auto Restart may be enabled Pressing the SYSTEM STATUS button 5 will d...

Страница 31: ...button The red Converter Power OFF indicator LED 11A should now be lit If the SUMMARY DISPLAY is active it should indicate CONVERTER OFFLINE Power has now been removed from the output but the system r...

Страница 32: ...will match the generator in frequency voltage and phase over a several second period When the power forms are matched the converter will close the generator circuit breaker then open the converter ou...

Страница 33: ...th ASEA Power Systems Touch Screens The RS 232C serial port is a DE9S female 9 pin D subminiature connector The pinout of the connector is standard for an RS 232C DCE Data Communication Device Figure...

Страница 34: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 34 6 5 REMOTE COMMUNICATIONS cont FIGURE 7 RS 232C PINOUT...

Страница 35: ...function adequately What follows is a listing of the available commands through standard serial protocol The commands are given in the form that they should be sent the colons and upper case characte...

Страница 36: ...OSTART ON Enable AutoRestart function AUTOSTART OFF Disable AutoRestart function AUTOSTART STATe State query 1 Enabled 0 Disabled Command Description Return Value Range SYSTem CONFiguration System Con...

Страница 37: ...Real number 0 to 1000 MEASure CONVerter CURRent1 Converter A RMS Current Real number 0 to 1000 MEASure CONVerter CURRent2 Converter B RMS Current Real number 0 to 1000 MEASure CONVerter CURRent3 Conve...

Страница 38: ...rs now provide a Load Sharing system that manages the use of different capacity shore cords The various features are discussed in detail below Shore Cord Alarm The Shore Cord Alarm drives the Voltage...

Страница 39: ...a power management system that allows for automatic load shed the converter s Voltage Droop feature may be used to save up to 10 capacity by reducing the converter output voltage up to 5 1 to 5 range...

Страница 40: ...ER choices do not apply to a Slave converter The Shore Cord Alarm may be Enabled on both the Master and Slave Converters An alarm signal will be issued whenever the Alarm is enabled and the converter...

Страница 41: ...s is an indication device and affects reporting and alarming only The peak and average overload capabilities are not affected by this setting Dynamic response to loading and equipment startup surges i...

Страница 42: ...s have the smaller of the two shore supplies This way peak demands that could possibly trip the Master s dockside circuit breaker which would shutdown the paralleled set would trip the Slave s docksid...

Страница 43: ...ion cont From the front panel press the SHORE POWER F2 buttons and then Cord F1 to access the following screen Press More F1 or Less F2 to adjust the MASTER CAPACITY and SLAVE CORD CAPACITY Forward F3...

Страница 44: ...e adjusted as appropriate to the yacht s conditions This recovery time is the time the droop will remain in place regardless of alarm or load level until returning to the nominal converter output volt...

Страница 45: ...time before transferring The transfer is not initiated until Voltage Droop has occurred as the load savings afforded may have taken the converter out of Shore Cord Alarm From the front panel press th...

Страница 46: ...when loading reaches the ALARM AT setting Quick Setup of Load Sharing paralleled Converters 1 Turn on the red Disconnect switch of both converters and wait 15 20 seconds for initialization 2 Press the...

Страница 47: ...y the user directly via the Slave s programmable Converter Output Impedance Control At the users discretion Load Sharing may be implemented with smaller cords connected to the Master than the Slave co...

Страница 48: ...button to return to the Nominal Impedance setting and the Exit F5 button to save the settings and exit Default Range Increments Nominal Impedance Duty Cycle 50 0 100 1 Transfer Impedance Duty Cycle 10...

Страница 49: ...F5 button to save the settings and exit Default Range Automatic Gain Control Enabled Enabled Disabled Application this function will compensate for changes in output voltage not already corrected by...

Страница 50: ...ting shore power and turning the converter s red disconnect switch clear the data in this screen When ready to leave take down the kW hours and run time before disconnecting the shore power Additional...

Страница 51: ...ase the Vout the XXXV F3 button to return Vout to the factory programmed setting and the Exit F5 button to save the setting and exit Default Range Increments Vout factory prog voltage 5 0 5 volts Appl...

Страница 52: ...LOG or CALIBRATE on older converters button to access the EVENT LOG display This is for monitoring internal converter logic operation Press the SYSTEM STATUS button in any screen to exit Press the F1...

Страница 53: ...F1 for log On F2 for log Off ALL EVENT LOG ENTRIES CLEARED 7 9 EVENT LOG cont Press the F3 button to access the EVENT LOG REGISTRY display This is for accessing the editing display and for clearing t...

Страница 54: ...hand corner of this display If this occurs press the F5 13 button to bring up a plain language display which details the cause of the warning or failure condition By pressing the F1 and F2 13 buttons...

Страница 55: ...right hand side of the STATUS WORD DISPLAY the same information is given in HEX format If reporting problems to the factory please use the HEX format example STATUS 1 DF85 to reduce the chance of tran...

Страница 56: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 56 8 DIAGNOSTICS cont FIGURE 8 STATUS WORD BIT DEFINITIONS...

Страница 57: ...and current transformer or clamp to measure the input shore power power at the input terminal block To enter the meter calibration screen press and hold the SHORE POWER 2 button down for 7 seconds or...

Страница 58: ...RATOR POWER 3 button to move the cursor to the voltage phase to be calibrated Calibrate the selected parameter by pressing the F1 button to increment and the F2 button to decrement the displayed value...

Страница 59: ...ience in the environment Frequency will vary due to wire gauge wire type and applied vibration Refer to licensed electrician or factory authorized technician CPU Battery replacement Every 3 years May...

Страница 60: ...rican Samoa 60Hz 120 240 277 480 Antigua 60Hz 230 400 Argentina 50Hz 220 380 Aruba 60Hz 127 220 115 230 Australia 50Hz 240 415 250 435 Azores 50Hz 110 190 220 380 Bahamas 60Hz 120 240 120 208 Bahrain...

Страница 61: ...razil 60Hz 115 230 127 220 220 380 Brunei 50Hz 240 415 Bulgaria 50Hz 220 380 Burma 50Hz 230 400 Canada 60Hz 120 240 120 208 277 480 Canary Islands 50Hz 127 220 220 380 Cape Verde 50Hz 220 380 Cayman I...

Страница 62: ...20 380 Dominica 50Hz 230 400 Dominican Republic 60Hz 120 240 120 208 Ecuador 60Hz 120 240 120 208 Fiji 50Hz 240 415 Finland 50Hz 220 380 France 50Hz 115 230 115 200 220 380 Gibraltar 50Hz 240 415 Gree...

Страница 63: ...20 120 208 Hong Kong 50Hz 220 380 Ireland 50Hz 220 380 Israel 50Hz 230 400 Italy 50Hz 127 220 220 380 Jamaica 50Hz 110 220 Japan 50Hz 60Hz 100 200 100 200 Korea 60Hz 110 220 220 380 Kuwait 50Hz 240 41...

Страница 64: ...rrat 60Hz 230 400 Morocco 50Hz 127 220 220 380 Netherlands 50Hz 220 380 Netherlands Antilles 50Hz 60Hz 127 220 220 380 120 240 New Caledonia 50Hz 220 380 New Zealand 50Hz 230 400 Norway 50Hz 230 400 P...

Страница 65: ...lles 50Hz 240 415 Sierra Leone 50Hz 230 400 Singapore 50Hz 230 400 South Africa 50Hz 220 380 Spain 50Hz 127 220 220 380 Sweden 50Hz 220 380 Tahiti 60Hz 127 220 Taiwan 60Hz 110 220 120 208 Thailand 50H...

Страница 66: ...AC36V 1 3 AC45V 1 3 AC54V 1 3 Operations Manual 66 United Kingdom 50Hz 240 415 Uruguay 50Hz 220 380 Venezuela 60Hz 120 240 120 208 Amer Virgin Islands 60Hz 120 240 120 208...

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