Troubleshooting Engine
Problem: Engine Does Not Start (No Spark at Spark Plug)
Condition
Remedy
1.
Ground connections
dirty — loose
2.
Wiring harness
shorting — disconnected
3.
Emergency stop switch
in DOWN position — malfunction-
ing
4.
Tether cord
improperly secured to tether switch — malfunc-
tioning
5.
Spark plug
fouled — damaged
1. Check all ground connections — clean and tight
2. Repair — replace — connect wiring harness
3. Move switch to UP position — test/replace key switch/emer-
gency stop switch
4. Properly secure cord to the switch — test/replace switch
5. Clean — replace spark plug
Problem: Engine Does Not Start (No Fuel at Cylinders)
Condition
Remedy
1.
Gas tank
empty
2.
Gasoline
contaminated
3.
Fuel hose
broken — pinched
4.
Gas-tank vent
—
hose
obstructed
5.
Shut-off valve
obstructed — damaged
6.
Compression
absent
1. Fill tank
2. Replace gasoline
3. Replace — service hose
4. Remove obstruction — replace vent — hose
5. Remove obstruction — replace shut-off valve
6. Repair — replace damaged — worn engine components
Problem: Engine Does Not Start (Fuel Does Not Ignite)
Condition
Remedy
1.
Valve
clearance
poor
2.
Spark
absent
3.
Compression
low
4.
Engine
flooded
5.
Gasoline
contaminated
1. Inspect valves
2. Check for spark — see No Spark at Spark Plug sub-section
3. Service engine
4. Clear engine (using a shielded safety stand, elevate the rear
of the snowmobile and hold throttle full-open)
5. Clean tank and entire fuel system
Problem: Engine Does Not Idle
Condition
Remedy
1.
Throttle stop screw
turned out too far
2.
Idle fuel adjuster screw
out of adjustment
3.
Air silencer
obstructed
4.
Drive clutch
dirty
1. Adjust throttle stop screw
2. Adjust idle fuel adjuster screw
3. Clean air silencer
4. Clean drive clutch
Problem: Engine Loses Power
Condition
Remedy
1.
Spark plug
fouled
2.
External coil
faulty
3.
Gas tank vent — hose
obstructed
4.
Compression
low
5.
Muffler
restricted
1. Replace spark plug
2. Service — replace coil
3. Service — replace vent hose
4. Service engine
5. Inspect muffler
Problem: Engine Overheats
Condition
Remedy
1.
Drive system
adjusted incorrectly — worn — damaged
2.
Rings/grooves
carboned
3.
Exhaust
obstructed
4.
Compression
low — absent
5.
Engine shroud
obstructed
1. Troubleshoot — adjust drive system
2. Clean — replace rings — pistons
3. Remove obstruction
4. Repair — replace damaged — worn engine components
5. Clean shroud
Problem: Engine Backfires
Condition
Remedy
1.
Spark plug
fouled — damaged
1. Clean — replace spark plug
Problem: Engine Stops Suddenly
Condition
Remedy
1.
Gas tank
empty
2.
Spark
absent
3.
Fuel filter
obstructed
4.
Gas tank shut-off valve
in OFF position
5.
Fuel hose
obstructed — broken — pinched
6.
Ignition coil
faulty
7.
Engine
seized
8.
Oil level
low
1. Fill tank
2. See No Spark at Spark Plug sub-section
3. Replace filter
4. Turn on valve
5. Remove obstruction — repair — replace fuel hose
6. Replace ignition coil
7. Overhaul engine
8. Add recommended oil
Содержание ZR 120
Страница 1: ...2017 S SERVICE ERVICE MANUAL ANUAL www arcticcat com...
Страница 44: ...43...
Страница 60: ...59 Wiring Diagram 0750 506...
Страница 61: ...60 NOTES...
Страница 62: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2261 697...