21
9. Secure the crankcase side cover to the crankcase
with the cap screws. Tighten to 16 ft-lb using the fol-
lowing pattern.
IO094A
NOTE: Before installing the side cover, verify the
governor gear assembly operates properly.
10. Install the dowel pins and a new gasket; then secure
the head to the cylinder with the cap screws. Tighten
to 15 ft-lb using a crisscross pattern.
IO073
11. Apply lightweight oil to the ends of the push rods;
then install the rods.
12. Loosely secure the rocker arms to the cylinder head
with the pivots and lock nuts; then rotate the crank-
shaft until the piston is at the top of the compression
stroke.
IO107
13. Set the valve clearance to the recommended setting
with a feeler gauge, and while holding the adjust-
ment nut, tighten the rocker arm lock nuts to 88 in.-
lb. Verify valve clearance is 0.004".
14. Install the air shroud to the cylinder head and secure
the shroud with cap screw. Tighten to 96 in.-lb.
IO098A
15. Place the air breather body assembly with gasket
onto the cylinder head cover; then install the valve
cover with gasket. Tighten to 96 in.-lb using a criss-
cross pattern.
IO070A
16. Install the ignition coil to the mounting location of
the crankcase with the cap screws (coated with blue
Loctite #243); then adjust the ignition coil to the far-
thest position from the flywheel and tighten the cap
screws until snug.
IO096A
NOTE: Adjust spark plug gap to specification; then
install and tighten the plug to 15 ft-lb.
17. Connect the high tension lead to the spark plug and
secure with the two wire forms.
18. Install the stator with the four cap screws (coated
with blue Loctite #243) and in a crisscross pattern,
tighten to 96 in.-lb.
Содержание ZR 120
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Страница 60: ...59 Wiring Diagram 0750 506...
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Страница 62: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2261 697...