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

NOTE: Inspect the chain case

cover seal for nicks or damage.

3. When the lubricant has completely

drained from the case and the chain

case is cleaned of old oil, properly

seat the seal in the cover; then install

the chain case cover. Tighten the cap

screws to 100 in.-lb.

4. On the 800 cc models, pour recom-

mended chain case lube into the fill

hole until the lubricant is at least

halfway up in the sight glass; then

install the plug.

5. On the 1100 cc models, remove the

three screws securing the shift actua-

tor to the chain case, disconnect the

actuator wiring harness, and remove

the actuator w/extension. Pour rec-

ommended chain case lube through

the shift actuator opening until the

lubricant is at least halfway up in the

sight glass; then install the shift

actuator w/extension and connect

the actuator wiring harness.

6. Install and secure the exhaust reso-

nator.



NOTE: On the 1100 cc models, the

resonator gasket(s) between the
exhaust pipe(s) and resonator must
be replaced.

7. On the 1100 cc models, start the

engine and verify proper reverse and

forward operation.

Rear Suspension

This procedure should be done every 40

operating hours.



NOTE: Arctic Cat recommends

that Arctic Cat All-Temp Grease (p/n
4639-365) be used for this proce-
dure.



NOTE: Illustrated are the general

locations of grease fittings. Actual
locations will vary from model to
model.

1. Shut engine off and wait for all mov-

ing parts to stop.

2. With the gas tank nearly empty (less

than 1/4 full) and using Handlebar

Stand (p/n 5639-152) or a suitable

substitute, lay the snowmobile on its

left side.

3. Remove ice and snow buildup from

the skid frame to expose the grease

fittings.

0746-093

4. Lubricate the grease fittings with all-

temperature grease.

CAUTION

When installing the shift actuator,
rotate the actuator back and forth to
properly align it with the extension
gear. Failure to do so could cause
component damage.

CAUTION

The correct lubricant to use in the
chain case is Arctic Cat Synthetic
Chain Lube. Any substitute may
cause serious damage to the drive
system.

Содержание M 1100 Turbo

Страница 1: ...LXR Sno Pro L TD M 800 Sno Pro HCR M 1100 Sno Pro L TD M 1100 T urbo Sno Pro L TD HCR XF 800 LXR Sno Pro High Country XF 1100 LXR Sno Pro L TD XF 1100 T urbo LXR Sno Pro L TD Crossover Mountain Perfor...

Страница 2: ...30 DAYS from date of sale for all dealer installed genuine Arctic Cat service parts and accessories 5 UNTIL EXPIRATION OF THE NEW PRODUCT WARRANTY paragraphs 1 and 2 above for all eligible replacemen...

Страница 3: ...em 800 cc Models 22 Exhaust Controlled Timing ECT System 800 cc Models 22 Operating Instructions 24 28 Starting and Stopping Engine 24 Braking 25 Emergency Stopping 26 Throttle Ignition Monitor Switch...

Страница 4: ...l and Safety Handbook Failure to follow this warning could result in personal injury to yourself or others Personal Injury To avoid injury to yourself and others NEVER operate the snowmobile without f...

Страница 5: ...or service is ever required contact an authorized Arctic Cat Snowmobile dealer for professional service At the time of publication all information and illustrations were technically cor rect Some illu...

Страница 6: ...PUSO S2012XFNELUSW S2012F1NEPUSO S2012F8HLXUSB S2012M8H3EUSB S2012XFNLEUSW S2012F1NLEUSW S2012F8HLXUSG S2012M8HHCUSW S2012XFNLXUSB S2012F1NLXUSB S2012M1N3EUSB S2012M8HSEUSG S2012XFNLXUSG S2012F1NLXUSG...

Страница 7: ...3 Snowmobile Safety Rules...

Страница 8: ...plete warranty claims properly No warranty will be allowed by Arctic Cat Inc if the engine serial number or VIN is removed or mutilated in any way Always provide the snowmobile name VIN and ESN when c...

Страница 9: ...he Arctic Cat snowmo bile engine Recommended Engine Oil 1100 cc Models The recommended oil to use is Synthetic 0W 40 Oil p n 5639 172 qt or p n 5639 173 gal After the engine break in period the engine...

Страница 10: ...or a checkup This checkup is at the discretion and the expense of the snowmobile owner 1100 cc Models This engine does not require any pre mixed fuel during the break in period To ensure trouble free...

Страница 11: ...dicator Icons Standard Gauge Certain models are equipped with a stan dard gauge combination speedometer tachometer Indicator icons are incorpo rated within the speedometer tachome ter Also incorporate...

Страница 12: ...snow mobile to an authorized Arctic Cat Snowmobile dealer for service If not under warranty this service is at the discretion and expense of the snowmobile owner Coolant Temperature Warning Icon NOTE...

Страница 13: ...N or START and it should go out when the engine starts If the icon illuminates while the engine is running oil pressure has been lost and the engine will auto matically shut off If oil pressure is los...

Страница 14: ...ting the 12 hour or 24 hour clock mode is available Push the increment button to toggle between the 12 hour dis play and the 24 hour display When desired mode is displayed push the select button At th...

Страница 15: ...rature icon is con stantly on the engine will shut off if vehicle speed is reduced to 1 5 kph 0 9 MPH or slower Charging System Warning Icon 1100 cc LXR Models The Charging System Warning Icon is desi...

Страница 16: ...arning icon does not go out or if the engine does not start take the snow mobile to an authorized Arctic Cat Snow mobile dealer If not under warranty this service is at the discretion and expense of t...

Страница 17: ...riser and the riser to the steering post Code Trouble 1 Failure in the fuel system 2 Failure in injector PTO 3 Failure in injector MAG 4 Failure in barometric pressure sensor 5 Open or short circuit i...

Страница 18: ...d liquid cooling system for engine cooling The cooling system should be inspected daily for leakage and damage Also the coolant level should be checked daily If leakage or damage is detected take the...

Страница 19: ...es 6 Attach one clamp of the positive red cable to the positive termi nal 1 of the dead battery C being careful not to touch any metal with the other clamp then attach the other clamp of the positive...

Страница 20: ...f the snowmo biling season whichever occurs first This service is at the discretion and expense of the snowmobile owner When operating the snowmobile at high altitudes it may be necessary to change ce...

Страница 21: ...aused by operating on ice or hard packed snow conditions is NOT covered under Arctic Cat Inc warranty policy Paddle Track XF High Country M Models These models are equipped with a Power Claw style tra...

Страница 22: ...omplete stop before shifting from either forward to reverse or reverse to forward Shifting Into Reverse 800 cc Models 741 438A NOTE Correct drive belt tension deflection is important for the reverse f...

Страница 23: ...RPM before the reverse function can be used again NOTE While operating in reverse a rev limiter will activate at 6500 RPM 4 To shift into forward stop the snow mobile and allow the engine to idle und...

Страница 24: ...he reverse function is can celled whenever the engine is shut off 2 After shifting from reverse to for ward or from forward to reverse apply the throttle slowly and evenly to allow the driven pulley t...

Страница 25: ...ws and tighten securely NOTE Before installing the hood make sure the mounting screw clips are in position NOTE On the 1100 cc non turbo models make sure the foam seal is in place on the air intake NO...

Страница 26: ...les are not adjusted correctly The exhaust valves may also be sticking NOTE APV cleaning may be done by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmob...

Страница 27: ...23 0737 314 NOTE A disabled ECT system WILL NOT cause engine damage however a failed ECT system will have slower throttle response and may produce slightly less top end performance...

Страница 28: ...igh brake fluid mark add Arctic Cat approved DOT 4 brake fluid until the fluid is at the recommended level Install and secure the reservoir cover Do not allow moisture to con taminate the brake system...

Страница 29: ...stop switch to the DOWN position Braking The following items are items that the operator must be familiar with when operating this snowmobile and its hydraulic brake system Important addi tional infor...

Страница 30: ...nance section of this manual Emergency Stopping There are several methods of stopping or slowing the snowmobile under a variety of situations Identified in the following chart are the ways a snowmobi...

Страница 31: ...ted in the right side han dlebar control NOTE If disconnection of the throttle monitor switch is needed to start the engine take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for servi...

Страница 32: ...els are initially set up at the factory for operation between 0 5000 feet M models and the XF 800 High Country model are initially set up at the factory for operation between 6000 9000 feet NOTE Drive...

Страница 33: ...t glass install the shift actuator w extension and connect the actua tor wiring harness 4 On the 1100 cc models start the engine and verify proper reverse and forward operation PC019A NOTE If excessiv...

Страница 34: ...between the exhaust pipe s and resonator must be replaced 7 On the 1100 cc models start the engine and verify proper reverse and forward operation Rear Suspension This procedure should be done every...

Страница 35: ...System Weekly 14 Check for damage leakage and obstructions Nuts Bolts Fasteners Weekly Check tightness Recoil Starter Weekly Check rope for wear fraying and proper operation Shock Absorbers Weekly 17...

Страница 36: ...ry into the housing 5 Install the hood see Access Panel Hood Removing Installing in the General Information section of this manual Fuel System In Line Fuel Filter 1100 cc Models Arctic Cat recommends...

Страница 37: ...last tank of gasoline before storage Fuel Pickup Valves If ever there is a restricted fuel flow and a pickup valve is suspected take the snow mobile to an authorized Arctic Cat Snow mobile dealer for...

Страница 38: ...lter is accessible between the front opening of the chassis and the lower intercooler hose 8 Apply a light coat of fresh engine oil to the seal of the new oil filter 9 Install the new oil filter by tu...

Страница 39: ...for this pro cedure see Access Panel Hood Removing Installing sub section in the General Information section 1 Remove the filler cap from the cool ant reservoir 2 Verify the coolant level is at the bo...

Страница 40: ...et for correct spark plug gap Varying terrain conditions and operating usage may require spark plugs of a differ ent heat range For example sustained cross country riding will usually require colder h...

Страница 41: ...ce should be checked and adjusted as necessary NOTE Take the snowmobile to an authorized Arctic Cat Snowmobile dealer for inspection and service This service is at the discretion and expense of the sn...

Страница 42: ...e cable to be adjusted then using the adjusting nuts lengthen or shorten the housing as needed 7 Once the proper length has been attained hold the adjusting nut in place and tighten the jam nut secure...

Страница 43: ...to service see step 9 6 If the meter reads less than specified voltage charge the battery using the following guidelines A When using an automatic battery charger always follow the char ger manufactu...

Страница 44: ...x head cap screws and lock nuts to 105 in lb then install the seat and secure with the torx head screw Tighten securely NOTE On the 1100 cc LXR models prior to lowering and securing the seat connect t...

Страница 45: ...er operation Also the brake fluid level must be checked every time before starting the engine Checking Adding Brake Fluid 1 With the brake fluid reservoir in a level position and the cover removed che...

Страница 46: ...brake use the follow ing procedure NOTE The brake system may be bled by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Ca...

Страница 47: ...brake pads always install them as a set Never install just one pad or use brake pads which have been used in another snowmobile 1 Remove the brake fluid reservoir cover then remove most of the brake...

Страница 48: ...come to an easy stop do not over apply brakes or lock up the track 3 Repeat procedure 10 15 times allow ing some cooling between stops NOTE Do not repeat too soon or too aggressively as to get the br...

Страница 49: ...NOTE Adding shim washers will decrease belt deflection and remov ing shim washers will increase belt deflection Available shim washers from Arctic Cat are p n 0648 714 0 090 in one included in the too...

Страница 50: ...loose the idler wheels may climb over the track lugs forcing the track against the tun nel causing the track to lock Arctic Cat recommends that the track tension be checked daily during the first 300...

Страница 51: ...only one adjustment seems necessary Track Alignment Proper track alignment is obtained when the rear idler wheels are equal distance from the inner track drive lugs Excessive wear to the idler wheels...

Страница 52: ...n sub section in this section 3 After proper track alignment is obtained tighten the idler wheel axle cap screw to 34 ft lb then tighten the adjusting bolts securely against the axle 4 Field test the...

Страница 53: ...air shocks may be done by the snowmobile owner if qualified to do so If the owner does not feel qualified take the snowmo bile to an authorized Arctic Cat Snowmobile dealer for this service This serv...

Страница 54: ...the skid frame and decreases ski pressure When customizing the amount of ski pressure be sure to adjust both straps equally and do not over adjust the limiter straps to adversely affect steering and o...

Страница 55: ...tail light brakelight LED see the appropriate specifications sheet Removing and Installing Taillight Brakelight These models are equipped with an LED taillight brakelight If the LED fails it must be r...

Страница 56: ...ing until correct aim is obtained Shut the engine off then disengage the brake lever lock PC014A Ski Wear Bars The ski wear bar is a replaceable bar attached to the underside of the ski The purpose of...

Страница 57: ...damper inserts and washers NOTE Install the cap screw so the slotted nut will be located to the inside of the ski 6 Apply red Loctite 271 to the threads of the cap screw then tighten the nut to 45 ft...

Страница 58: ...lection remove the belt guard then use the fol lowing procedure NOTE It may be necessary to remove a shim washer from between the driven pulley sheaves to allow the driven pulley to close tighter Addi...

Страница 59: ...the clutch alignment bar between the drive clutch sheaves 3 Allow the bar to rest on the drive clutch shaft and against the outside edge of the driven pulley stationary sheave NOTE The alignment bar...

Страница 60: ...hen remove the plugs connect them to the leads and ground them on the cylinder heads B Pour 29 5 ml 1 fl oz of SAE 30 petroleum based oil into each spark plug hole and pull the recoil starter handle s...

Страница 61: ...owmobile with a machine cover or a heavy tarpaulin to protect it from dirt and dust 17 If the snowmobile must be stored out doors position the snowmobile out of direct sunlight then block the entire s...

Страница 62: ...d 2 cycle oil see Gaso line Oil Recommended Injection Oil sub section in the General Infor mation section NOTE After prolonged storage of the 800 cc models Arctic Cat recom mends one tankful of 100 1...

Страница 63: ...and continues for 30 months or 2500 miles whichever comes first COMPONENTS COVERED The emissions warranty covers major emissions control components and emission related components listed as follows En...

Страница 64: ...60 NOTES...

Страница 65: ...nsfer the unused portion of the original warranty to a second party In order to transfer warranty fill out this form completely then return a copy of this form to Arctic Cat Inc Arctic Cat will then p...

Страница 66: ...Fold Back Once CHANGE OF ADDRESS OWNERSHIP ARCTIC CAT INC PRODUCT SERVICE AND WARRANTY DEPT P O BOX 810 THIEF RIVER FALLS MN 56701 Place Stamp Here...

Страница 67: ...ou are in a location away from your selling dealer warranty may be performed by any authorized Arctic Cat Snowmo bile dealer The authorized Arctic Cat Snowmobile dealer will examine the snowmobile or...

Страница 68: ...Printed in U S A Trademarks of Arctic Cat Inc Thief River Falls MN 56701 p n 2259 055 Phone 218 681 9851 U S 204 982 1656 Canada TM ARCTIC CAT...

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