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Primary Winding
1. Remove the primary connector from the coil; then
connect the red tester lead to the primary terminal
and the black tester lead to ground.
2. The meter reading must be within specification.
Secondary Winding
1. Connect the red tester lead to the high tension lead;
then connect the black tester lead to ground.
2. The meter reading must be within specification.
NOTE: If the meter does not show as specified,
replace ignition coil.
Spark Plug Cap
1. Connect the red tester lead to one end of the cap;
then connect the black tester lead to the other end of
the cap.
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2. The meter reading must be within specification.
NOTE: If the meter does not read as specified,
replace the spark plug cap.
LCD Gauge Assembly
TESTING
NOTE: If any functions (segments or displays) are
not normal or do not display as indicated, the LCD
gauge must be replaced.
1. Remove the instrument pod. Leave the gauge con-
nected to the wiring harness.
NOTE: To perform the following tests, two MaxiClips
and one jumper wire will be required.
2. Connect the black MaxiClip to the green wire.
3. Connect the red MaxiClip to the light green/red wire;
then connect the jumper between the MaxiClips and
turn the ignition switch to the ON position. The neu-
tral indicator light (7) must illuminate.
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4. Connect the red MaxiClip to the blue/red wire. The
reverse indicator light (6) must illuminate.
5. Connect the red MaxiClip to the yellow/white wire
and the black MaxiClip to the lavender/white wire.
The fuel quantity indicator (4) must sequence from
empty to full; then all segments will disappear and
the gas pump icon (8) will begin flashing.
6. Connect the red MaxiClip to the blue wire; then con-
nect a voltmeter to the MaxiClips (red meter lead to
red and black meter lead to black).
7. Set the meter selector to the DC Voltage position;
then turn the ignition switch to the LIGHTS position
and the light control switch to the HI beam position.
The tester must indicate battery voltage and the high
beam indicator light (5) must illuminate. If the tester
does not read battery voltage, troubleshoot the igni-
tion switch, light control switch, or wiring harness
and connectors.
8. Connect the red MaxiClip to the brown/black wire.
The tester must read battery voltage and the speed-
ometer backlight must illuminate. If the tester does
not read battery voltage, troubleshoot the ignition
switch or wiring harness connectors.
9. Depress and hold the Mode/Set button (A). The
speedometer should switch between mph and km/h
as indicated by icon (9).
10. Depress and hold the Mode/Set button (B). The dis-
tance mode should shift between ODO and TRIP as
indicated by icon (2).
11. Depress and hold the Mode/Set buttons (A) and (B)
simultaneously. The hour segment of the clock
should flash indicating the clock (3) is in the set
mode. Release the Mode/Set button (A) and release
(B) when the desired hour (1-24) appears.
12. Depress and release the Mode/Set button (A) to shift
the clock set to the minute segment; then depress
Mode/Set button (B) to set the desired minute.
NOTE: In the clock set mode, the gauge will default
to normal operation 10 seconds after the Mode/Set
buttons are released.
13. With the ignition switch in the ON position, elevate
the rear wheels and rotate them several revolutions in
either direction. The speed indicator LCD (1) should
indicate a value less than zero.