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SLICE EXOTHERMIC CUTTING EQUIPMENT

6-3

89250848

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CAUTION

Constant-voltage power supplies should not be used with exothermic cutting equip-
ment. When the exothermic cutting rod contacts the workpiece, the power supply is dead 
shorted, causing maximum amperage output of the power supply.  This surge can exceed 
the rated output of the machine and the recommended amperage for powered exothermic 
cutting.

1.  Connect the torch to one terminal, then connect a welding ground clamp to the other terminal 

of a CC welding power source.

2.  Attach the ground clamp to the workpiece. Unlike other processes, this process uses either a 

welding power source set for DCEP (reverse polarity) or DCEN (straight polarity). AC (alternat-
ing current) power supplies can also be used without affecting cutting performance.  Do not 
cut with power using a constant-potential power source.

3.  Insert the cutting rod into the collet and tighten.  Start the oxygen flow, touch the rod tip to 

the workpiece, and begin cutting.  Hold the cutting rod at a 45° to 80° drag angle from the 
workpiece surface.

4.  Depress the torch oxygen valve lever and check for oxygen leaks around the Collet Nut.
5.  As the cut proceeds, make slight contact between the burning rod and the workpiece.  This 

placement requires two motions:

 

a.  Inward towards the workpiece as the rod is consumed

 

b.  In the direction of cut

Use a protective lens shade #10 or higher to protect from arc flash.

6.03  Hole Piercing

Perform most piercing operations without power.

1.  Remove the Collet Nut Assembly from the front of the torch and remove the brass collet, 

washer and spark arrestor from the torch.

2.  Attach the Collet Extension Assembly to the front end of the torch and once tighten re-install 

the spark arrestor, washer and brass collet into the assembly.

3.  Slide the Extension Shield over the Collet Extension Assembly until it bottoms out against the 

metal ring on the assembly.

4.  Reinstall the Collet Nut Assembly onto the Collet Extension Assembly.
5.  Insert the SLICE cutting rod into the torch and tighten the Collet Nut Assembly.  Tap the SLICE 

rod against the work surface and tighten the Collet Nut again, this ensures the cutting rod is 
seated against the rubber washer.

6.   Ignite the cutting rod as explained in the "Cutting without Power" section.
7.  Move the burning rod to the pierce point and, with the rod angled away from the operator, 

begin piercing the hole.  

8.  Once the hole is under way, bring the cutting rod perpendicular to the surface of the work-

piece.  Keep the cutting rod deep enough in the hole to feel slight resistance from the non-
molten material at the base of the hole.  Use a slight circular motion while piercing the hole to 
keep the rod free of molten material coming out of the hole. 

9.  Move the rod in and out of the hole occasionally to maintain an open path for the molten 

material.

OPERATION

Содержание SLICE PACKAGE

Страница 1: ...Issue Date October 27 2015 Manual No 89250848 Revision AA SAFETY AND OPERATING INSTRUCTIONS SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE TORCH SLICE PACKAGE SLICE STRIKER...

Страница 2: ...ake the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand o...

Страница 3: ...of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused b...

Страница 4: ...ng Rods 4 3 SECTION 5 CUTTING DATA 5 1 5 01 Material Cutting Rates 5 1 5 02 Cutting Electrode Types 5 2 5 03 SLICE Cutting Torches 5 2 SECTION 6 OPERATION 6 1 6 01 Cutting without Power 6 1 6 02 Cutti...

Страница 5: ...ted up no one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment s...

Страница 6: ...ar protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflam mable materials nearby NOISE Excessiv...

Страница 7: ...ng and electrically adequate for the required current When engaged in AC welding cutting under wet conditions or where perspiration is a factor the use of automatic controls for reducing the no load v...

Страница 8: ...nd ed Never use oxygen in a welding torch Use only inert gases or inert gas mixes as required by the process Use of combustible compressed gases can cause explosions resulting in personal injury or de...

Страница 9: ...information regarding possible electrical shock injury Warnings will be enclosed in a box such as this DANGER Means immediate hazards which if not avoided will result in immediate serious personal inj...

Страница 10: ...s manual Include all equipment identification numbers as described above along with a full description of the parts in error Move the equipment to the installation site before un crating the unit Use...

Страница 11: ...rced through the lance the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdrawn at which time...

Страница 12: ...3 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 PROCESS FUNDAMENTALS This Page Intentionally Blank...

Страница 13: ...he copper plate an arc is initiated and the cutting process begins The SLICE striker comes standard with a 10 ft 3 05 m cable 4 03 SLICE Packs SLICE Utility Pack Includes a rugged tool box carrying ca...

Страница 14: ...E CUT CHARGE TEST GOOD RECHARGE SWITCH IN TEST POSITION SWITCH IN CHARGE POSITION SWITCH IN CUT POSITION 2 Oxygen Valve Lever SLICE Torch Collet Ring Torch Cable SLICE Striker Striker Cable Black Male...

Страница 15: ...is made of arc stabilizers and a binder Several advantages to using the coated rods with power include More efficient cutting rates more cut per inch of rod burnt and more cut per minute of burn time...

Страница 16: ...4 4 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank EQUIPMENT...

Страница 17: ...e that most resembles the material to be cut NOTE All these cutting values are based on 1 4 6 4 mm diameter flux coated rods Cutting rates with 1 4 6 4 mm bare rods are slightly less than the values l...

Страница 18: ...22 559 Coated 25 7 5 21 40 45 42 049 003 1 4 6 4 22 559 Coated 100 7 5 21 40 45 43 049 002 1 4 6 4 22 559 Uncoated 25 7 5 21 40 45 43 049 003 1 4 6 4 22 559 Uncoated 100 7 5 21 40 45 43 049 005 1 4 6...

Страница 19: ...rical path is broken and the heat of the reaction melts the material and cuts it SLICE Torch Striker Oxygen Supply Battery Figure 4 Cutting without Power Cutting without power can be done in remote ar...

Страница 20: ...ontact between the burning rod tip and the workpiece as the cut progresses This placement requires two motions a Inward towards the workpiece as the rod is consumed b In the direction of the cut Use a...

Страница 21: ...ed b In the direction of cut Use a protective lens shade 10 or higher to protect from arc flash 6 03 Hole Piercing Perform most piercing operations without power 1 Remove the Collet Nut Assembly from...

Страница 22: ...than piercing a hole in a wall 6 04 Copper and Copper Alloys CUTTING Because of the very rapid heat absorption of copper and its alloys cut with power on these materials Use a maximum of 300 amps sinc...

Страница 23: ...terial travels Once there is a hole full pressure should be used The operator can vary pressure by using the torch s oxygen lever When the thickness of the material usually more than 12 304 8 mm needs...

Страница 24: ...e cutting rod 7 03 Travel Speed The cutting rod burns constantly without an electrical arc Therefore cut as fast as possible without losing the cut kerf If the travel speed is too fast the material wi...

Страница 25: ...tments Rapid entry into buildings Cut through steel doors dead bolts barred windows overhead doors Cut through debris metal concrete plaster rock from building collapse Rescue operations Police Swat R...

Страница 26: ...8 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank APPLICATIONS...

Страница 27: ...is depleted 1 Battery was not given sufficient time to recharge 2 Three position switch on battery box not put in the CHARGE position 3 Battery needs to be replaced 4 Battery left exposed to subfreezi...

Страница 28: ...9 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank TROUBLESHOOTING...

Страница 29: ...CE STRIKER REPLACEMENT PARTS 1 2 3 4 5 6 7 8 Item No Part No Description 1 94 370 168 Handle Right Half 2 94 370 169 Handle Left Half 3 96 070 031 Striker Bar 4 96 130 320 Cable Assembly 5 10 32 x 3 8...

Страница 30: ...ase 2 96 162 752 Circuit Board Assembly 3 96 076 018 Battery Assembly 4 96 169 382 6 Pin Male Connector 5 96 169 374 Red Female Panel Receptacle 6 96 169 375 Black Female Panel Receptacle 7 96 508 041...

Страница 31: ...on 1 94 370 166 Handle Right Half 2 94 370 167 Handle Left Half 3 94 777 109 Shield 4 94 168 022 1 4 Collet Nut Assembly 94 168 024 3 8 Collet Nut Assembly 5 94 158 048 1 4 Collet Chuck 94 158 045 3 8...

Страница 32: ...ch Part No 03 003 000 96 130 276 Cable Assembly Utility Industrial Pack 96 130 319 Cable Assembly Battery Complete Pack 96 130 324 Cable Assembly Cordless Pack 12 94 168 023 Extension 6 15 24cm 13 94...

Страница 33: ......

Страница 34: ...5 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 0...

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