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SLICE EXOTHERMIC CUTTING EQUIPMENT

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89250848

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WARNING

SERIOUS INJURY OR DEATH

 may result if welding and cutting equipment is not properly 

installed, used, and maintained. Misuse of this equipment and other unsafe practices can 
be hazardous. The operator, supervisor, and helper must read and understand the following 
safety warnings and instructions before installing or using any welding or cutting equip-
ment, and be aware of the dangers of the welding or cutting process.  Training and proper 
supervision are important for a safe work place. Keep these instructions for future use. 
Additional recommended safety and operating information is referenced in each section.

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WARNING

This product contains chemicals, including lead, or otherwise produces chemicals known 
to the State of California to cause cancer, birth defects and other reproductive harm.  

Wash hands after handling.

  

(California Health & Safety Code § 25249.5 et seq.)

ELECTRIC SHOCK CAN CAUSE INJURY OR DEATH

Install and maintain equipment in accordance with the National Electrical Code (NFPA 70) 
and local codes. Do not service or repair equipment with power on. Do not operate 
equipment with protective insulators or covers removed. Service or repair to equipment 
must be done by qualified and/or trained personnel only.

Do not contact electrically live parts. Always wear dry welding gloves that are in good condition. 
Aluminized, protective clothing can become part of the electrical path. Keep oxygen cylinders, chains, 
wires, ropes, cranes, and hoists away from any part of the electrical path. All ground connections must 
be checked periodically to determine if they are mechanically strong, and electrically adequate for the 
required current. When engaged in AC welding/cutting under wet conditions or where perspiration is a 
factor, the use of automatic controls for reducing the no load voltage is recommended to reduce shock 
hazards. Accidental contact must be prevented when using open circuit voltage exceeding 80 volts AC, 
or 100 volts DC by adequate insulation or other means. When welding is to be suspended for any length 
of time, such as during lunch or overnight, all electrode holders and electrodes should be removed from 
the electrode holder and the power supply should be turned off to prevent accidental contact. Keep MIG 
Guns, electrode holders, Tig 

SMOKE, FUMES, AND GASES CAN BE DANGEROUS TO YOUR HEALTH

Ventilation must be adequate to remove smoke, fumes, and gases during operation to 

protect operators and others in the area. Vapors of chlorinated solvents can form the toxic 
gas “Phosgene” when exposed to ultraviolet radiation from an electric arc. All solvents, 
degreasers, and potential sources of these vapors must be removed from the operating 

area. Use air-supplied respirators if ventilation is not adequate to remove all fumes and gases. Oxygen 
supports, and vigorously accelerates fire and should 

never

 be used for ventilation. 

See safety and 

operating references 1, 2, 3, and 4.

ARC RAYS, HOT SLAG, AND SPARKS CAN INJURE EYES AND BURN SKIN

Welding and cutting processes produce extreme localized heat and strong ultraviolet rays. 

Never 

attempt to weld/cut without a federally compliant welding helmet with the proper 

lens. A number 12 to 14 shade filter lens provides the best protection against arc radiation. 
When in a confined area, prevent the reflected arc rays from entering around the helmet. 

Approved shielding curtains and appropriate goggles should be used to provide protection to others in the 

SAFETY

Содержание SLICE PACKAGE

Страница 1: ...Issue Date October 27 2015 Manual No 89250848 Revision AA SAFETY AND OPERATING INSTRUCTIONS SLICE EXOTHERMIC CUTTING EQUIPMENT SLICE TORCH SLICE PACKAGE SLICE STRIKER...

Страница 2: ...ake the time to read the entire manual especially the Safety Precautions They will help you to avoid potential hazards that may exist when working with this product YOU ARE IN GOOD COMPANY The Brand o...

Страница 3: ...of this work in whole or in part without written permission of the publisher is prohibited The publisher does not assume and hereby disclaims any liability to any party for any loss or damage caused b...

Страница 4: ...ng Rods 4 3 SECTION 5 CUTTING DATA 5 1 5 01 Material Cutting Rates 5 1 5 02 Cutting Electrode Types 5 2 5 03 SLICE Cutting Torches 5 2 SECTION 6 OPERATION 6 1 6 01 Cutting without Power 6 1 6 02 Cutti...

Страница 5: ...ted up no one is unprotected when the arc is struck 3 The workplace must be suitable for the purpose be free from drafts 4 Personal safety equipment Always wear recommended personal safety equipment s...

Страница 6: ...ar protective clothing Protect bystanders with suitable screens or curtains FIRE HAZARD Sparks spatter can cause fire Make sure therefore that there are no inflam mable materials nearby NOISE Excessiv...

Страница 7: ...ng and electrically adequate for the required current When engaged in AC welding cutting under wet conditions or where perspiration is a factor the use of automatic controls for reducing the no load v...

Страница 8: ...nd ed Never use oxygen in a welding torch Use only inert gases or inert gas mixes as required by the process Use of combustible compressed gases can cause explosions resulting in personal injury or de...

Страница 9: ...information regarding possible electrical shock injury Warnings will be enclosed in a box such as this DANGER Means immediate hazards which if not avoided will result in immediate serious personal inj...

Страница 10: ...s manual Include all equipment identification numbers as described above along with a full description of the parts in error Move the equipment to the installation site before un crating the unit Use...

Страница 11: ...rced through the lance the heat of combustion some external source of heat However when the lance pierces a slag puddle the puddle becomes the source of heat until the lance is withdrawn at which time...

Страница 12: ...3 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 PROCESS FUNDAMENTALS This Page Intentionally Blank...

Страница 13: ...he copper plate an arc is initiated and the cutting process begins The SLICE striker comes standard with a 10 ft 3 05 m cable 4 03 SLICE Packs SLICE Utility Pack Includes a rugged tool box carrying ca...

Страница 14: ...E CUT CHARGE TEST GOOD RECHARGE SWITCH IN TEST POSITION SWITCH IN CHARGE POSITION SWITCH IN CUT POSITION 2 Oxygen Valve Lever SLICE Torch Collet Ring Torch Cable SLICE Striker Striker Cable Black Male...

Страница 15: ...is made of arc stabilizers and a binder Several advantages to using the coated rods with power include More efficient cutting rates more cut per inch of rod burnt and more cut per minute of burn time...

Страница 16: ...4 4 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank EQUIPMENT...

Страница 17: ...e that most resembles the material to be cut NOTE All these cutting values are based on 1 4 6 4 mm diameter flux coated rods Cutting rates with 1 4 6 4 mm bare rods are slightly less than the values l...

Страница 18: ...22 559 Coated 25 7 5 21 40 45 42 049 003 1 4 6 4 22 559 Coated 100 7 5 21 40 45 43 049 002 1 4 6 4 22 559 Uncoated 25 7 5 21 40 45 43 049 003 1 4 6 4 22 559 Uncoated 100 7 5 21 40 45 43 049 005 1 4 6...

Страница 19: ...rical path is broken and the heat of the reaction melts the material and cuts it SLICE Torch Striker Oxygen Supply Battery Figure 4 Cutting without Power Cutting without power can be done in remote ar...

Страница 20: ...ontact between the burning rod tip and the workpiece as the cut progresses This placement requires two motions a Inward towards the workpiece as the rod is consumed b In the direction of the cut Use a...

Страница 21: ...ed b In the direction of cut Use a protective lens shade 10 or higher to protect from arc flash 6 03 Hole Piercing Perform most piercing operations without power 1 Remove the Collet Nut Assembly from...

Страница 22: ...than piercing a hole in a wall 6 04 Copper and Copper Alloys CUTTING Because of the very rapid heat absorption of copper and its alloys cut with power on these materials Use a maximum of 300 amps sinc...

Страница 23: ...terial travels Once there is a hole full pressure should be used The operator can vary pressure by using the torch s oxygen lever When the thickness of the material usually more than 12 304 8 mm needs...

Страница 24: ...e cutting rod 7 03 Travel Speed The cutting rod burns constantly without an electrical arc Therefore cut as fast as possible without losing the cut kerf If the travel speed is too fast the material wi...

Страница 25: ...tments Rapid entry into buildings Cut through steel doors dead bolts barred windows overhead doors Cut through debris metal concrete plaster rock from building collapse Rescue operations Police Swat R...

Страница 26: ...8 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank APPLICATIONS...

Страница 27: ...is depleted 1 Battery was not given sufficient time to recharge 2 Three position switch on battery box not put in the CHARGE position 3 Battery needs to be replaced 4 Battery left exposed to subfreezi...

Страница 28: ...9 2 SLICE EXOTHERMIC CUTTING EQUIPMENT 89250848 This Page Intentionally Blank TROUBLESHOOTING...

Страница 29: ...CE STRIKER REPLACEMENT PARTS 1 2 3 4 5 6 7 8 Item No Part No Description 1 94 370 168 Handle Right Half 2 94 370 169 Handle Left Half 3 96 070 031 Striker Bar 4 96 130 320 Cable Assembly 5 10 32 x 3 8...

Страница 30: ...ase 2 96 162 752 Circuit Board Assembly 3 96 076 018 Battery Assembly 4 96 169 382 6 Pin Male Connector 5 96 169 374 Red Female Panel Receptacle 6 96 169 375 Black Female Panel Receptacle 7 96 508 041...

Страница 31: ...on 1 94 370 166 Handle Right Half 2 94 370 167 Handle Left Half 3 94 777 109 Shield 4 94 168 022 1 4 Collet Nut Assembly 94 168 024 3 8 Collet Nut Assembly 5 94 158 048 1 4 Collet Chuck 94 158 045 3 8...

Страница 32: ...ch Part No 03 003 000 96 130 276 Cable Assembly Utility Industrial Pack 96 130 319 Cable Assembly Battery Complete Pack 96 130 324 Cable Assembly Cordless Pack 12 94 168 023 Extension 6 15 24cm 13 94...

Страница 33: ......

Страница 34: ...5 00 Fax 46 31 50 92 22 ESAB international AB Gothenburg Tel 46 31 50 90 00 Fax 46 31 50 93 60 SWITZERLAND ESAB AG Dietikon Tel 41 1 741 25 25 Fax 41 1 740 30 55 UKRAINE ESAB Ukraine LLC Kiev Tel 38 0...

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