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9

Only qualified personnel should electrically test

pump motor.

DISCONNECT POWER TO MOTOR BEFORE

WORKING ON PUMP.  Close suction and dis-

charge gate valves. 

PUMP LOSES PRIME / SUCTION LEAKS

1. Make sure there are no leaks in suction piping. Trap

lid cover must be air tight.

2. Inspect trap O-ring for cuts or nicks. Replace if neces-

sary. Lubricate with petroleum jelly before installa-
tion.

3. Make sure suction pipe inlet to pump is well below

water level to prevent pump from sucking air.

4. Replace suction trap gasket if defective.
5. Suction lift of 8 - 10' (2.4 - 3m) will reduce perfor-

mance. Suction lift in excess of 10' (3m) will prevent
pumping and cause pump to lose prime. Move pump
closer (vertically) to water source. Check size of suc-
tion pipe.

PUMP DOES NOT OPERATE

1. Check and clean suction trap, impeller, fittings, or

trap strainer.

2. Check and clean pool filter.
3. Check for worn impeller or diffuser and replace.
4. Make sure gate valves are fully open.
5. Suction piping is too small.
6. Motor internal thermal overload protector is open.

Motor runs too hot. Turn power to motor off. Check
for proper voltage.

7. Check GFCI for proper operation according to GFCI

manufacturer's instructions.

CIRCUIT BREAKER TRIPS REPEATEDLY

1. Breaker must be of adequate capacity.
2. For GFCI breaker, test according to GFCI manufactur-

er's instructions.

3. Make sure no other appliances or lights are on circuit.
4. Make sure there is only one GFCI on the circuit.

MECHANICAL TROUBLES / NOISE

1. Make sure suction and discharge piping are sup-

ported.

2. Securely mount pump on concrete platform for qui-

etest performance.

3. Air leak in suction line. Repair leak and tighten trap

lid.

4. Check and clean debris in pump impeller.
5. Cavitation -

Remove suction flow restrictions.
Increase pipe size.
Decrease number of fittings in suction piping.
Reduce flow by throttling discharge gate valve.

ELECTRICAL

1. Pump may be running too slowly; check voltage at

motor terminals and at meter while pump is running.
If low, see wiring instructions or consult power com-
pany. Check for loose connections.

2. Pump may be too hot.

A. Check line voltage. If less than 90% or more than

110% of rated voltage, consult a licensed electri-
cian.

B. Increase ventilation.
C. Reduce surrounding temperature.
D. Tighten any loose connections.

3. Motor internal thermal overload protector is open.

Motor runs too hot. Turn power to motor off. Check
for proper voltage. Check for proper impeller or im-
peller rubbing.

4. Consult dealer/installer or service representative.

TROUBLESHOOTING GUIDE

Содержание 1 HP

Страница 1: ...997 Printed in U S A AT237 Rev 8 22 97 This manual should be furnished to the end user of this system its use will re duce service calls and chance of injury and will lengthen system life Aquatools 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 ...

Страница 2: ... pump for in ground swimming pools spas hot tubs and solar systems Is designed to eliminate corrosion of parts under normal pool usage and maintenance Is an excellent performer durable reliable with non clogging impeller For other applications of pump consult the manufacturer Table of Contents Safety Instructions 3 Installation 4 5 Electrical 5 6 Operation 6 7 Pump Service 7 8 Storage Winterizing ...

Страница 3: ...heck all clamps bolts lids and system acces sories before testing BE SURE all air is out of system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water temperature for test must be less than 95 F 35 C Limit test to 24 hours After test visually check sys tem to be sure it is ready for operation Remove tra...

Страница 4: ...ean PVC pipe fittings Wrap male pipe threads with 1 to 2 layers of teflon tape winding tape clockwise as you face start of thread Cover entire threaded portion of pipe DO NOT OVERTIGHTEN or tighten past thread stop in pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connec tion NOTICE Support all piping connected with pump PIPING For p...

Страница 5: ... If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Use wire rated at 75 C 300 volt min on all models VOLTAGE Voltage at motor must not be more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced compo nent life If voltage is less than 90 ore more than 110 of ra...

Страница 6: ... before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping sys tem If pump is being pressure tested be sure trap cover has been tightened to 30 ft lbs 4 1 kg cm The trap pressure will release itself if cover is loosened Do not block pump suction To do so with body may cause fatal injury Small children using pool must ALWAYS have close adult su...

Страница 7: ...ions or clamps adjacent to pump Withdraw complete pump motor assembly 2 Remove 6 screws Key No 3 Page 10 and withdraw tank body Key No 18 Page 10 Remove tank body O Ring 3 Remove motor canopy from end of motor to expose shaft and electrical components 4 Place 7 16 open end wrench on flats of motor shaft at cover end below centrifugal switch mechanism Hold shaft and when looking at impeller Key No ...

Страница 8: ...t use anti freeze solutions except propy lene glycol in your pool or spa system Most anti freezes are highly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components DRAINING PUMP Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only low pre...

Страница 9: ...manufacturer s instructions CIRCUIT BREAKER TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufactur er s instructions 3 Make sure no other appliances or lights are on circuit 4 Make sure there is only one GFCI on the circuit MECHANICAL TROUBLES NOISE 1 Make sure suction and discharge piping are sup ported 2 Securely mount pump on concrete platfo...

Страница 10: ...3 Flat Washer 5 16 8 U43 41SS 14 Capscrew 5 16 18x1 1 4 4 U30 64SS 15 Lock Washer 5 16 4 U43 11SS 16 Trap Body 1 C153 53P1 17 Drain Plug 1 WC78 40T 18 Gasket 1 C20 123 19 Tank Body 1 C276 57P 20 Bolt 3 8 16x1 Lg 2 U30 74SS 21 Base 1 16920 0015 22 Flat Washer 3 8 SS 2 U43 42SS Voltage Sticker 115 230 Volts 1 U27 153 Tag CAUTION trap threading teflon tape etc 1 C63 13 Tag CAUTION Warning Bonding 1 C...

Страница 11: ... negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This warran...

Страница 12: ...12 ...

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