AquaTools 1 HP Скачать руководство пользователя страница 8

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seal plate (Key No. 4, Page 10).

7. Install the slinger (2) on the end of the impeller sleeve.
8. Steps (3) through (7) result in subassembly of seal

plate, diffuser, impeller, seal and slinger (Key Nos. 4,
7, 8, 6, and 2 respectively, Page 10). Attach the sub-
assembly to the motor as follows:

i. Fit impeller sleeve over motor shaft.

ii. Align motor throughbolts with mounting holes in

seal plate (Key No. 4, Page 10).

iii. Insert a screwdriver in a slot at end of motor shaft

to  prevent it from turning and screw on impeller
(Key No. 8, Page 10).

iv. Secure the four motor throughbolts making sure

that the seal plate (Key No. 4, Page 10) butts firmly
against the motor endbell.

9. Install the tank body O-Ring (Key No. 5, Page 10) in

the recess in the seal plate (Key No. 4, Page 10).

10. Fit the tank body (Key No. 18, Page 10). Install and

tighten six capscrews (Key No. 3, Page 10).

11. Replace motor canopy. Re-install pump. Re-connect

union couplings and electrical wiring.

STORAGE/
WINTERIZING

To prevent damage to components from fumes,

store pool and spa chemicals away from pump and

spa. If possible, store chemicals in another well-venti-
lated room.
Allowing pump to freeze will damage pump and void
warranty.
Drain all water from pump and piping when expecting
freezing temperatures or when storing pump for a long
time (see instructions below).
Keep motor dry and covered during storage.
To avoid condensation/corrosion problems, do not cover
or wrap pump with plastic.
For outdoor /unprotected pump installations:
1. Enclose entire system in a weatherproof enclosure.
2. To avoid corrosion damage, allow ventilation; do not

wrap system in plastic.

Pump down water level below all inlets to the pool.
Follow pool/spa manufacturer’s directions for storage of
pool or spa. 
NOTICE: Do not use anti-freeze solutions (except propy-
lene glycol) in your pool or spa system. Most anti-freezes
are highly toxic and may damage plastic components in
the system. Propylene glycol is non-toxic and will not
damage pump components.

DRAINING PUMP

Explosion hazard. Purging the system with

compressed air can cause components to explode, with
risk of severe injury or death to anyone nearby. 
Use
only low pressure (below 5 PSI), high volume blower
when air purging the pump, filter, or piping.

Dangerous or fatal electrical shock haz-

ard, turn OFF power to motor before draining pump.

1. Close all valves on suction and return piping.
2. Remove drain plug in bottom of volute.
3. Drain all piping and storage tanks exposed to freezing

temperatures.
A. Gravity drain system as far as possible.
B. Protect areas which retain water with non-toxic

propylene glycol antifreeze (“RV antifreeze”).

4. Be sure no airlocks are holding water in the system.
5. To prevent pump from freezing, remove trap cover

and drain the tank body through the drain plug, Key
No. 12, Page 10). Use a lid wrench to remove trap
covers that have been overtightened or have taken a
set and cannot be removed by hand. Clean pump
thoroughly. Replace trap cover.

6. Before restarting, replace all plugs and make sure all

pipe connections are tightly sealed.

Startup for winterized equipment

1. Remove any temporary weather protection placed

around system for shutdown.

2. Follow filter manufacturer’s instructions for reactiva-

tion of the filter.

3. Inspect all electrical wiring for damage or deteriora-

tion over the shutdown period. Have a qualified ser-
viceman repair/replace wiring as needed. Inspect and
tighten all watertight connections.

4. Open all valves in suction and return piping.
5. Remove all winterizing plugs from system.
6. Remove all anti-freeze solutions from system.
7. Close all drain valves and replace all drain plugs in

system.

8. Prime plug according to instructions on Page 6.

Содержание 1 HP

Страница 1: ...997 Printed in U S A AT237 Rev 8 22 97 This manual should be furnished to the end user of this system its use will re duce service calls and chance of injury and will lengthen system life Aquatools 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 ...

Страница 2: ... pump for in ground swimming pools spas hot tubs and solar systems Is designed to eliminate corrosion of parts under normal pool usage and maintenance Is an excellent performer durable reliable with non clogging impeller For other applications of pump consult the manufacturer Table of Contents Safety Instructions 3 Installation 4 5 Electrical 5 6 Operation 6 7 Pump Service 7 8 Storage Winterizing ...

Страница 3: ...heck all clamps bolts lids and system acces sories before testing BE SURE all air is out of system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water temperature for test must be less than 95 F 35 C Limit test to 24 hours After test visually check sys tem to be sure it is ready for operation Remove tra...

Страница 4: ...ean PVC pipe fittings Wrap male pipe threads with 1 to 2 layers of teflon tape winding tape clockwise as you face start of thread Cover entire threaded portion of pipe DO NOT OVERTIGHTEN or tighten past thread stop in pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connec tion NOTICE Support all piping connected with pump PIPING For p...

Страница 5: ... If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Use wire rated at 75 C 300 volt min on all models VOLTAGE Voltage at motor must not be more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced compo nent life If voltage is less than 90 ore more than 110 of ra...

Страница 6: ... before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping sys tem If pump is being pressure tested be sure trap cover has been tightened to 30 ft lbs 4 1 kg cm The trap pressure will release itself if cover is loosened Do not block pump suction To do so with body may cause fatal injury Small children using pool must ALWAYS have close adult su...

Страница 7: ...ions or clamps adjacent to pump Withdraw complete pump motor assembly 2 Remove 6 screws Key No 3 Page 10 and withdraw tank body Key No 18 Page 10 Remove tank body O Ring 3 Remove motor canopy from end of motor to expose shaft and electrical components 4 Place 7 16 open end wrench on flats of motor shaft at cover end below centrifugal switch mechanism Hold shaft and when looking at impeller Key No ...

Страница 8: ...t use anti freeze solutions except propy lene glycol in your pool or spa system Most anti freezes are highly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components DRAINING PUMP Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only low pre...

Страница 9: ...manufacturer s instructions CIRCUIT BREAKER TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufactur er s instructions 3 Make sure no other appliances or lights are on circuit 4 Make sure there is only one GFCI on the circuit MECHANICAL TROUBLES NOISE 1 Make sure suction and discharge piping are sup ported 2 Securely mount pump on concrete platfo...

Страница 10: ...3 Flat Washer 5 16 8 U43 41SS 14 Capscrew 5 16 18x1 1 4 4 U30 64SS 15 Lock Washer 5 16 4 U43 11SS 16 Trap Body 1 C153 53P1 17 Drain Plug 1 WC78 40T 18 Gasket 1 C20 123 19 Tank Body 1 C276 57P 20 Bolt 3 8 16x1 Lg 2 U30 74SS 21 Base 1 16920 0015 22 Flat Washer 3 8 SS 2 U43 42SS Voltage Sticker 115 230 Volts 1 U27 153 Tag CAUTION trap threading teflon tape etc 1 C63 13 Tag CAUTION Warning Bonding 1 C...

Страница 11: ... negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This warran...

Страница 12: ...12 ...

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