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3

This is the safety-alert symbol. When you see
this symbol on your valve or in this manual, look

for one of the following signal words and be alert to
the potential for personal injury.

warns about hazards that will cause se-

rious personal injury, death or major property damage
if ignored.

warns about hazards that can cause seri-

ous personal injury, death or major property damage
if ignored.

warns about hazards that will or can

cause minor personal injury or property damage if ig-
nored.
The label NOTICE indicates special instructions
which are important but not related to hazards.
Carefully read and follow all safety instructions in
this manual and on system.
Keep safety labels in good condition.
Replace missing or damaged safety labels.

Incorrectly installed or tested equip-
ment may fail, causing severe injury or
property damage. 
Read and follow in-

structions in owner's manual when installing and op-
erating equipment. Have a trained pool professional
perform all pressure tests. 
1. Do not connect system to a high pressure or city

water system.

2. Use equipment only in a pool or spa installation.
3. Trapped air in system can cause explosion. BE

SURE all air is out of system before operating or
testing equipment.

Before pressure testing, make the following safety
checks:
• Check all clamps, bolts, lids, and system acces-

sories before testing.

• BE SURE all air is out of system before testing.
• Tighten Aquatools trap lids to 30 ft. lbs. (4.1 kg-cm)

torque for testing.

• Water pressure for test must be less than 25 PSI

(172 kPa).

• Water temperature for test must be less than 95˚ F.

(35˚ C).

• Limit test to 24 hours. After test, visually check sys-

tem to be sure it is ready for operation. Remove
trap lid and retighten hand tight only.

NOTICE: These parameters apply to Aquatools equip-
ment only. For non-Aquatools equipment, consult
manufacturer.

IMPORTANT SAFETY 
INSTRUCTIONS

Always follow basic safety precautions with this 
equipment, including the following.

To reduce the risk of injury, do not permit

children to use this product unless they are closely 
supervised at all times.

This pump is for use with permanently

installed pools and may also be used with hot tubs and
spas if so marked. Do not use with storable pools. A
permanently installed pool is constructed in or on the
ground or in a building such that it cannot be readily
disassembled for storage. A storable pool is con-
structed so that it may be readily disassembled for stor-
age and reassembled to its original integrity.

SAVE THESE 
INSTRUCTIONS

Hazardous voltage.
Can shock, burn,
or cause death.

BEFORE WORKING 

ON PUMP OR MOTOR:

Unplug pump motor.

Hazardous suction.
Can trap or tear 
hair or body parts,
causing severe injury
or death.

Do not block pump

suction or pool main
drain.

READ AND FOLLOW SAFETY INSTRUCTIONS!

Содержание 1 HP

Страница 1: ...997 Printed in U S A AT237 Rev 8 22 97 This manual should be furnished to the end user of this system its use will re duce service calls and chance of injury and will lengthen system life Aquatools 293 Wright Street Delavan WI 53115 North America 800 752 0183 FAX 800 582 2217 International 414 728 5551 FAX 414 728 4461 TELEX ITT 4970245 ...

Страница 2: ... pump for in ground swimming pools spas hot tubs and solar systems Is designed to eliminate corrosion of parts under normal pool usage and maintenance Is an excellent performer durable reliable with non clogging impeller For other applications of pump consult the manufacturer Table of Contents Safety Instructions 3 Installation 4 5 Electrical 5 6 Operation 6 7 Pump Service 7 8 Storage Winterizing ...

Страница 3: ...heck all clamps bolts lids and system acces sories before testing BE SURE all air is out of system before testing Tighten Aquatools trap lids to 30 ft lbs 4 1 kg cm torque for testing Water pressure for test must be less than 25 PSI 172 kPa Water temperature for test must be less than 95 F 35 C Limit test to 24 hours After test visually check sys tem to be sure it is ready for operation Remove tra...

Страница 4: ...ean PVC pipe fittings Wrap male pipe threads with 1 to 2 layers of teflon tape winding tape clockwise as you face start of thread Cover entire threaded portion of pipe DO NOT OVERTIGHTEN or tighten past thread stop in pump port If leaks occur remove pipe clean old tape rewrap with one to two additional layers of tape and remake connec tion NOTICE Support all piping connected with pump PIPING For p...

Страница 5: ... If you do not use conduit when wiring motor be sure to seal wire opening on end of motor to prevent dirt bugs etc from entering Use wire rated at 75 C 300 volt min on all models VOLTAGE Voltage at motor must not be more than 10 above or below motor nameplate rated voltage or motor may overheat causing overload tripping and reduced compo nent life If voltage is less than 90 ore more than 110 of ra...

Страница 6: ... before proceeding 2 CLOSE GATE VALVES in suction and discharge pipes 3 RELEASE ALL PRESSURE from pump and piping sys tem If pump is being pressure tested be sure trap cover has been tightened to 30 ft lbs 4 1 kg cm The trap pressure will release itself if cover is loosened Do not block pump suction To do so with body may cause fatal injury Small children using pool must ALWAYS have close adult su...

Страница 7: ...ions or clamps adjacent to pump Withdraw complete pump motor assembly 2 Remove 6 screws Key No 3 Page 10 and withdraw tank body Key No 18 Page 10 Remove tank body O Ring 3 Remove motor canopy from end of motor to expose shaft and electrical components 4 Place 7 16 open end wrench on flats of motor shaft at cover end below centrifugal switch mechanism Hold shaft and when looking at impeller Key No ...

Страница 8: ...t use anti freeze solutions except propy lene glycol in your pool or spa system Most anti freezes are highly toxic and may damage plastic components in the system Propylene glycol is non toxic and will not damage pump components DRAINING PUMP Explosion hazard Purging the system with compressed air can cause components to explode with risk of severe injury or death to anyone nearby Use only low pre...

Страница 9: ...manufacturer s instructions CIRCUIT BREAKER TRIPS REPEATEDLY 1 Breaker must be of adequate capacity 2 For GFCI breaker test according to GFCI manufactur er s instructions 3 Make sure no other appliances or lights are on circuit 4 Make sure there is only one GFCI on the circuit MECHANICAL TROUBLES NOISE 1 Make sure suction and discharge piping are sup ported 2 Securely mount pump on concrete platfo...

Страница 10: ...3 Flat Washer 5 16 8 U43 41SS 14 Capscrew 5 16 18x1 1 4 4 U30 64SS 15 Lock Washer 5 16 4 U43 11SS 16 Trap Body 1 C153 53P1 17 Drain Plug 1 WC78 40T 18 Gasket 1 C20 123 19 Tank Body 1 C276 57P 20 Bolt 3 8 16x1 Lg 2 U30 74SS 21 Base 1 16920 0015 22 Flat Washer 3 8 SS 2 U43 42SS Voltage Sticker 115 230 Volts 1 U27 153 Tag CAUTION trap threading teflon tape etc 1 C63 13 Tag CAUTION Warning Bonding 1 C...

Страница 11: ... negligence misappli cation improper installation or maintenance or other cir cumstances which are not in AquaTools direct control Full warranty coverage is in effect for one year after instal lation The pro rated warranty covers the tank only during the 2nd through 10th year after installation The amount cov ered decreases by 10 each year ie 2nd year 90 covered 3rd year 80 covered etc This warran...

Страница 12: ...12 ...

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