Apach BAKERY Line G Series Скачать руководство пользователя страница 1

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ГОД ВЫПУСКА

YEAR OF CONSTRUCTION

СЕРИЙНЫЙ НОМЕР

SERIAL NUMBER

РУКОВОДСТВО ПО ЭКСПЛУАТАЦИИ И ТЕХНИЧЕСКОМУ ОБСЛУЖИВАНИЮ

USE AND MAINTENANCE MANUAL

РОТАЦИОННАЯ ХЛЕБОПЕКАРНАЯ ПЕЧЬ

ROTARY RACK OVEN

серии

G series

Содержание BAKERY Line G Series

Страница 1: ...YEAR OF CONSTRUCTION SERIAL NUMBER USE AND MAINTENANCE MANUAL ROTARY RACK OVEN G G series...

Страница 2: ...l Via del Lavoro 53 36034 39 0445 637 444 39 0445 637 455 europa europa zone com www europa zone com G EUROPA S r l Via del Lavoro 53 36034 39 0445 637 444 39 0445 637 455 europa europa zone com www e...

Страница 3: ...RU 4 5 6 14 18 19 20 24 24 24 24 28 32 32 35 35 36 G 38 41 43 53 66...

Страница 4: ...RU 4 EUROPA S r l 2006 42 17 2006 2004 108 EC 15 2004 2006 95 EC 12 2006 2009 142 EC 30 2009 UNI EN 1673 2002...

Страница 5: ...RU 5 CE 2006 42 EC G EAC CE Equip Group...

Страница 6: ...RU 6 Equip Group 2006 42 EC Equip Group Equip Group Equip Group...

Страница 7: ...RU 7 G Equip Group G 0...

Страница 8: ...RU 8 0 G 80 A G Equip Group CEI EN 60204 1 CEI EN 60204 1 CEI EN 60204 1...

Страница 9: ...RU 9...

Страница 10: ...RU 10...

Страница 11: ...RU 11...

Страница 12: ...00 1 2005 and 121002 2005 UNI EN ISO 12100 2 2005 a 2 UNI EN ISO 12100 1 2005 and 12100 2 2005 UNI EN ISO 12100 2 2005 a 3 UNI EN ISO 12100 1 2005 UNI EN ISO 12100 2 2005 a 4 UNI EN ISO 12100 1 2005 U...

Страница 13: ...RU 13 5 UNI EN ISO 12100 1 2005 UNI ENISO 12100 2 2005 a 6 UNI EN ISO 12100 1 2005 70 C 70 C a 7 UNI EN ISO 12100 1 2500 6...

Страница 14: ...RU 14 G 1 2 3 4 5 6 7 8 9 10 11 12 13 14...

Страница 15: ...RU 15 20...

Страница 16: ...RU 16 2 2009 142 Europa 2009 142 Europa...

Страница 17: ...RU 17 2 3 1 5 4 6 7 1 2 3 4 5 6 7...

Страница 18: ...1 5 24 32 15 18 40x60 3 6 4 3 57 C 58 50 000 200 000 1 5 15 18 46x76 5 2 6 3 57 E 1 5 32 44 5 15 18 46x76 5 2 6 3 68 C 81 70 000 280 000 2 3 15 18 60x90 8 1 9 72 68 E 2 3 49 56 15 18 60x90 8 1 9 72 G...

Страница 19: ...RU 19 L P H Y Q 46 1000 1420 2000 340 400 2500 450 57 1160 1620 2200 340 400 2700 500 68 1430 1970 2200 340 400 2700 600 G...

Страница 20: ...RU 20 2500 1 2500 1 2500 2 12 1 1 1 2 3 4 5 1 2 3...

Страница 21: ...RU 21...

Страница 22: ...RU 22 2500 1 2500 2 5 2500 2 12 1 1 1 2 3 4 5 6...

Страница 23: ...RU 23 22...

Страница 24: ...RU 24 UNI CIG UNI CIG 7129 10 UNI EN ISO 12100 2 2005 UNI EN 12100 2 2005 5 40 C 35 C 24 50 40 C 1000 EN ISO 12100 2 2005 Equip Group...

Страница 25: ...690 1830 1830 H2 1760 1960 1960 H3 1800 2000 2000 X 735 895 1115 A 600 700 700 C 400 400 500 B 280 310 380 E 200 200 250 F 1480 1680 2030 G 900 1100 1200 I 100 100 120 200 200 200 200 721 888 1081 400...

Страница 26: ...RU 26 IEC 2 3 25 30 S S AISI 316 200 120 C 200...

Страница 27: ...RU 27 180 200 C 20 250 C 20...

Страница 28: ...RU 28...

Страница 29: ...RU 29 20...

Страница 30: ...RU 30 1 2 3 4 5 6 7 9 10 8...

Страница 31: ...RU 31 1 2 3...

Страница 32: ...RU 32 Equip Group 0...

Страница 33: ...RU 33...

Страница 34: ...RU 34 2 2 2 2 2...

Страница 35: ...RU 35 75 442 EEC 75 439 EEC 80 A...

Страница 36: ...RU 36 UNI EN 60204 1 12 8 Equip Group A n i m a Equip Group Equip Group A n i m a A n i i m a 15...

Страница 37: ...del Lavoro 53 36034 2006 42 EC IIA EUROPA S r l Via del Lavoro 53 36034 n 2006 427 EC 17 2006 95 16 EC 2004 1087EC 15 2004 89 336 EEC 2006 95 EC 12 2006 UNI EN 1673 2002 2009 142 EC 30 2009 EN 12100 1...

Страница 38: ...RU 38 G...

Страница 39: ...RU 39 G G B B C B B B B B B B C C B B B B...

Страница 40: ...RU 40...

Страница 41: ...RU 41 1 2 3 4 5 6 7 8 9 10...

Страница 42: ...RU 42 1 2 3 10 11 4 5 6 7 8 9 1 2 3 4 5 6 7 8 9 10 11...

Страница 43: ...RU 43 1 2 3 4 5 X 6 7 8 1 2 30 3 4 5 6 7 8 X...

Страница 44: ...RU 44 1 2 3 1 2 Enter Enter 3 Enter 99 Enter...

Страница 45: ...RU 45 4 5 4 Enter 99 Enter 5 Enter Enter...

Страница 46: ...RU 46 6 7 6 Enter 2 4 Enter 7 Enter 30 Enter...

Страница 47: ...RU 47 8 9 10 11 8 9 Enter 8 Enter 9 11 10 Enter...

Страница 48: ...RU 48 13 14 12 Enter 13 14 Enter Enter 12...

Страница 49: ...RU 49 15 15 16 17 Enter 16 17 00...

Страница 50: ...RU 50 18 19 20 18 Enter 19 20...

Страница 51: ...RU 51 21 21 P1 50 50 P2 P3 C or F P4 P5 1 2 P5 2 2...

Страница 52: ...RU 52 22 22...

Страница 53: ...RU 53 1 2 3 4 5 X 10 6 7 8 9 1 2 30 3 4 5 6 7 8 9 5 120 10 X...

Страница 54: ...RU 54 1 2 3 1 2 Enter Enter 3 Enter 99 Enter...

Страница 55: ...RU 55 4 5 4 Enter 99 Enter 5 Enter Enter...

Страница 56: ...RU 56 6 7 6 Enter 2 4 Enter 7 Enter 7 8 Enter...

Страница 57: ...RU 57 7 Enter 30 Enter 7 8...

Страница 58: ...RU 58 8 9 10 11 8 9 Enter 8 Enter 9 11 10 Enter...

Страница 59: ...RU 59 12 13 14 12 Enter 13 14 Enter Enter...

Страница 60: ...RU 60 15 17 Enter 15 16 17 00 16...

Страница 61: ...RU 61 18 19 20 18 Enter 19 20...

Страница 62: ...RU 62 22 21 21 21...

Страница 63: ...RU 63 25 P1 50 50 P2 P3 C or F P4 P5 1 or 2 P5 2 2 5 10 25...

Страница 64: ...RU 64 26 27 28 29 30 31 32 33 X 00 26 30 01 5 X 27 0 30 28 5 10 29 30 31 32 33...

Страница 65: ...RU 65 34 22...

Страница 66: ...RU 66 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 4 3 5 6 7 8 9 10 12 11 14 13...

Страница 67: ...RU 67 1 2 3 4 5 1 2 3 4 5...

Страница 68: ...RU 68 1 2 3 4 5 6 7 8 1 Thermoregulator 8 2 3 4 7 5 6...

Страница 69: ...RU 69 1 SET OUT 1 2 3 4 SET 5 OUT 1 1 SET 2 2 1 Loc 3 4 SET 2 5 1 UnL 6 1 1 2 AL1 3 4 AL2 5 6 1 Pr 1 2 3 4 5 6...

Страница 70: ...RU 70...

Страница 71: ...ear of manufacture See cover LIST OF SERVICE CENTRES EUROPA S r l Via del Lavoro 53 36034 Malo VI Italy 39 0445 637 444 aftersales europa zone com www europa zone com INTRODUCTION The purpose of this...

Страница 72: ...F LOCATION 94 INSTALLATION 94 ASSEMBLING AND DISMANTLING 94 PREPARATION FOR USE 94 USE 98 CLEANING 102 MAINTENANCE AND REPAIR 102 OVEN STORAGE 105 INFORMATION ON AIRBORNE NOISE EMISSION 105 TECHNICAL...

Страница 73: ...ating technicians Maintenance technician Final disposal technician INSTRUCTIONS CONTAINED IN MANUAL General safety precautions Description and technical data Intended and unintended use Handling and t...

Страница 74: ...appears on the label on the front of the oven G series a Manufacturer s name and address b CE marking c Machine model d Year of manufacturing THE CE MARKING label must not be removed or replaced unde...

Страница 75: ...ON MEASURES The non observance of these instructions and any tampering with safety devices will relieve company Equip Group from any kind of responsibility in case of accident damage or malfunctioning...

Страница 76: ...being proportional to the oven and the weight of its parts must be chosen considering the maximum overhang allowed Use lifting slings only if the label with the manufacturer s data is affixed to them...

Страница 77: ...ctions unless required by the operating environment GUARDS AND SAFETY DEVICES The rotary oven G series is designed in such a way that all moving parts and those at high temperature are rendered harmle...

Страница 78: ...PROTECTION HELMET Mandatory sign USE THE PROTECTION HELMET SAFETY SIGNS ON THE OVEN Danger sign Mandatory sign PAY THE MAXIMUM USE THE PROTECTION ATTENTION GLOVES Danger sign Danger sign DANGER ELECT...

Страница 79: ...EN 80...

Страница 80: ...EN 81...

Страница 81: ...accessing the oven baking chamber as the following risk may arise a shocks cuts or injuries to head The operator is recommended to use a protection helmet pay attention and keep outside the oven duri...

Страница 82: ...re above 70 C reached inside the baking chamber b high temperature reached by the door and window of the oven c dangerous temperature above 70 C on the rack structure The danger exists during the foll...

Страница 83: ...of explosive mixtures The floor is levelled to insert and hook the rack easily and to allow better cleaning 1 FUME CHIMNEY ONLY FOR COMBUSTION VERSIONS 2 BANKING FAN 3 RACK S MOTOR GEAR 4 STEAM CHIMNE...

Страница 84: ...valve MECHANICAL AND HYDRAULIC CONTROLS Manual steam injection control by means of by pass valve on demand Steam exhaust control from the chamber by means of manual control valve ACCESSORIES ON DEMAND...

Страница 85: ...hanic control panel see at the end of the manual Multiphase digital computerised control panel see at the end of the manual HEATING GROUP Blown air burner with relevant gas supply ramp in compliance w...

Страница 86: ...g the rack over the top of the baking chamber 2 Adjustable torque limiter 3 Stop limit switch cam in phase 4 Rotation shaft 5 Thrust bearing 6 Rack gear motor base 7 Hook to raise the rack provided wi...

Страница 87: ...HNICAL FEATURES Model Installed power Baking trays Baking surface Heat rating electric current Number places dimensions maximum with 15 baking trays with 18 baking trays Burner Motors Heating Element...

Страница 88: ...BE USED IN EXPLOSIVE ATMOSPHERE IT MAY NOT BE INSTALLED OR USED IN SUCH A SITUATION SITUATIONS IN WHICH THE MANUFACTURER CONSIDERS ITSELF TO BE RELIEVED FROM LIABILITY The manufacturer considers itse...

Страница 89: ...pment required Crane minimum lifting load capacity kg 2500 no 1 Forklift truck minimum lifting load capacity kg 2500 no 1 Slings with rings at each extremity minimum lifting load capacity kg 2500 no 2...

Страница 90: ...EN 91...

Страница 91: ...ive footwear For transport and handling proceed as follows 1 Insert the hook at one extremity of the chain into the appropriate bracket 2 Repeat the operation for all the brackets 3 Insert the chains...

Страница 92: ...Handling and Transport section as appropriate STORAGE The following applies whether the oven is packed or unpacked As regards the burner follow the prescriptions of its manual Store the oven in a cov...

Страница 93: ...ompliance with this regulation Depending on the type of oven the user must prepare the power supply and drain outlets in the established places in order to allow easy access to the connections see con...

Страница 94: ...2000 X 735 895 1115 A 600 700 700 C 400 400 500 B 280 310 380 E 200 200 250 F 1480 1680 2030 G 900 1100 1200 I 100 100 120 200 mm 200 200 200 ROTATION mm 721 888 1081 MAX BAKING TRAY mm 400x600 460x76...

Страница 95: ...expert who will determine the suitable diameter according to the burner power and the length of the pipe to be connected Always supply a rapid closing valve The connection must be carried out by a qu...

Страница 96: ...HTNESS Tightness must be tested out by the specialised technician who connected the system PRESSURE IN COMBUSTION CHAMBER Flame length must be tested by the specialised technician who assembled and re...

Страница 97: ...ntral part Combustion fumes due to their thermal gradient tend to raise and evacuate through fume channels towards the chimney The product is baked by transferring air heated by contact with outside w...

Страница 98: ...or d Press the end of cycle button and wait for the rack to stop in the right position e Wear heat protection gloves and lift the handle so as to slightly open the door Wait a few seconds so that the...

Страница 99: ...ase as optional 1 Steam exhaust valve tie rod 2 Temperature display 3 Baking time display 4 Control LCD 5 Program keyboard 6 Start stop switch 7 Manual steam button 8 Steam extractor switch 9 Chamber...

Страница 100: ...he shoe finds the correspondent housing where it rests 3 Now the lower shoe is hinged on the floor pin COMBUSTION CONTROL Combustion must be controlled by the specialised technician who carried out as...

Страница 101: ...iance with current legislation HOW TO CLEAN THE BAKING CHAMBER Use a vacuum cleaner for oven walls use a cloth soaked in water MAINTENANCE AND REPAIR GENERAL Tampering with safety devices will relieve...

Страница 102: ...burner cleaned and adjusted by a qualified technician FAULT REPAIR SERVICING AND SPECIALIZED REPAIRS If a malfunction occurs check with the contents of Maintenance and Repair if the extent of the dam...

Страница 103: ...dirty Check ducts and tanks Clean photo electric cell nozzle and ducts Contact the burner technician The burner or the heating elements do not start The safety thermostat is activated Faulty component...

Страница 104: ...ve the door ajar DISPOSAL In case of sale the purchaser has the right to be informed about any repairs that have been made to the oven and to be instructed on its use and maintenance the purchaser sho...

Страница 105: ...rts will take place on the customer s premises Any travel board and lodging expenses for personnel sent to repair or replace faulty parts are to be paid by the customer Moreover the customer shall pay...

Страница 106: ...refusion Directive 2004 1087EC of the European Parliament and Council of 15 December 2004 regarding the harmonisation of the laws of the Member states regarding Electromagnetic Compatibility repealin...

Страница 107: ...EN 108 BASE ADJUSTMENT TABLE FOR THE VARIOUS G SERIES MODELS Gap value expressed in millimetres mm...

Страница 108: ...imeter area of the trays more air passage light produces stronger baking on the edges and vice versa All baking settings must be made by moving the adjustment fins one millimeter at a time both in clo...

Страница 109: ...EN 110 CONTROL PANELS...

Страница 110: ...hase as option 1 Steam exhaust valve tie rod 2 Temperature display 3 Baking time display 4 Control LCD 5 Program keyboard 6 Start stop switch 7 Manual steam button 8 Steam extractor switch 9 Chamber l...

Страница 111: ...l LCD 4 Baking time setting key 5 Steam time setting key 6 Baking temperature setting key 7 Automatic steam damper option 8 Value decrease or left shifting key 9 Baking cycle start stop key 10 Value c...

Страница 112: ...low or high 2 Selecting the automatic programmes 30 3 Setting the control parameters 4 Date time and delayed start 5 Baking cycle START STOP 6 Setting the temperature 7 Setting the baking time in min...

Страница 113: ...ned by the temperature value set in the Machine parameters To confirm the set value press Enter again The setpoint stops flashing and it is stored to memory If the modification occurs when the baking...

Страница 114: ...ghest value that can be set To confirm the value press Enter and leave the setting Activating the manual steam Position the cursor on the icon 5 when Enter is held down the steam is injected manually...

Страница 115: ...speed To confirm the value press Enter and leave the setting Setting the programmes Place the cursor onto the icon 7 press Enter press the keys and to select the desired programme No Max 30 programmes...

Страница 116: ...ting for a baking cycle to be activated when Enter is pressed the cycle is launched and the box displays STOP 9 at the same time the baking time Timer in countdown mode 11 and the Clock icon 10 is sho...

Страница 117: ...ss the icon 13 to set the current date andtime Move the cursor to go to set the date and the time of the clock 14 press the keys and to select the parameter to set press Enter to go into setting mode...

Страница 118: ...orresponding page 16 Set the time in the day of the week in which the oven chamber 17 is to start If the delayed start is active on the main page the device will show the weekday time set for the star...

Страница 119: ...rsor onto MENU 18 once you are in the setup menu page press Enter Only for authorised technicians if the icon 19 is selected from the Machine Parameter menu it will be necessary to input the Password...

Страница 120: ...parameters that can be customised again managed by the switch are P1 LCD Video contrast from 50 to 50 P2 Lcd background Blue NO or white YES P3 Unit of measurement of the temperature C or F P4 Type of...

Страница 121: ...EN 122 22 Displaying the Software version From the Setup menu page select the icon 22 to enter the Software version menu page Setup Menu Software Version Menu...

Страница 122: ...ammes 30 3 Setting the control parameters 4 Date time and delayed start 5 Baking cycle START STOP 6 Setting the temperature 7 Setting the baking time in minutes 8 Setting the steam time in seconds 9 D...

Страница 123: ...by the temperature value set in the Machine parameters To confirm the set value press Enter again The setpoint stops flashing and it is stored to memory If the modification occurs when the baking cyc...

Страница 124: ...ghest value that can be set To confirm the value press Enter and leave the setting Activating the manual steam Position the cursor on the icon 5 when Enter is held down the steam is injected manually...

Страница 125: ...ys and to modify the value 2 Notches Low speed 4 Notches High speed To confirm the value press Enter and leave the setting Selecting the steam exhaust valve open or closed To set the valve place the c...

Страница 126: ...programme No Max 30 programmes Set the parameters as indicated above see paragraphs from 3 1 to 3 6 To store the programme to memory press Enter and leave the setting phase or repeat the procedure fo...

Страница 127: ...waiting for baking cycle to be activated when Enter is pressed the cycle is launched and the box displays STOP 11 at the same time the baking time Timer in countdown mode 12 and the Clock icon 13 is s...

Страница 128: ...ss the icon 15 to set the current date andtime Move the cursor to go to set the date and the time of the clock 16 press the keys and to select the parameter to set press Enter to go into setting mode...

Страница 129: ...ponding page 18 Set the time in the day of the week in which the oven chamber 19 is to start If the delayed start is active on the main page the device will show the weekday time set for the start of...

Страница 130: ...rson onto MENU 20 once you are in the setup menu page press Enter Only for authorised technicians if the icon 21 is selected from the Machine Parameter menu it will be necessary to input the Password...

Страница 131: ...132 24 Programming the Machine parameters at user level From the Setup menu page select the icon 23 to enter the User menu page Setup Menu Select the icon 24 to enter the parameters page at user level...

Страница 132: ...measurement of the temperature C or F P4 Type of date EUR D M Y or USA M D Y P5 No of delayed daily starts 1 or 2 Note If parameter P5 is set to 2 2 times for each day will appear in the User Menu sc...

Страница 133: ...gramme No Description 27 Selecting the Programme number from 0 to 30 28 Selecting the Phase number 5 or 10 according to what is set on the card 29 Setting the temperature in the relative phase 30 Sett...

Страница 134: ...EN 135 34 Displaying the Software version From the Setup menu page select the icon 34 to enter the Software version menu page Setup Menu Software Version Menu...

Страница 135: ...h 4 Chamber lights switch 5 Steam extractor switch 6 Baking cycle switch 7 Steam timer 8 Baking timer 9 Steam injection button 10 Steam time switch 11 Fan speed selector optional 12 Rack rotation tell...

Страница 136: ...1 2 3 4 5 Basic thermoregulator 1 Displaying the set temperature 2 Key to set the temperature 3 Increasing temperature warning light 4 Knob to adjust the temperature 5 Real temperature in the baking c...

Страница 137: ...lator 1 Data display 2 Key for setting the temperature 3 Key for increasing the value Increase 4 Key 5 Thermoregulator switching on off key 6 Key 7 Key for decreasing the value Decrease 1 Thermoregula...

Страница 138: ...s locked and you will not be allowed to modify the working setpoint or do any other operation 4 To unlock the keyboard press simultaneously the buttons SET and for 2 seconds 5 For 1 second the display...

Страница 139: ...140 Equip Group 125080 2 7 495 234 00 33 http equipgroup ru http bakery apach it...

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