3.2)
剥线流程
:
Cable preparation and stripping process
使用安费诺剥线工具
(H4TS0000)
剥线时,首先调整卡位将线材放置合适位置,剥去线皮长度
7.0±0.5 mm
。注意不要伤及铜丝
,
见下图
3.2.1
到图
3.2.3
。
Amphenol specified strip tool (H4TS0000) can be used in this step. First adjust the striper stopper ,then put the cable in corresponding notch to strip the
length of 7±0.5mm. Strip cable are carefully not to nick conductors. See below pictures3.2.1 to 3.2.3.
3.3)
机加工端子压接流程
:
Cold Formed contacts crimping process:
使用安费诺压线钳(UTXTC0004/ UTXTC0005)压线时,首先将已剥好的线材线芯放入端子孔内并确保所有线芯都在端子孔内(可从检查孔确认线芯是否到位)
然后将带线材的端子放入对应的压线钳钳口,并对应正确的定位器孔位,如图
3.3.1
至图
3.3.5
。压接后端子电缆拔出力要求需要满足表3.3.1
Amphenol specified crimp tool (UTXTC0004/ UTXTC0005) can be used in this step. Insert striped cable into contact barrel and insure all conductor strands are
captured in the contact barrel and the conductors are visible in the inspection hole. Crimp contact barrel by using the 4-ident crimping die, by putting the contact
barrel with striped cable in the corresponding crimping locator. See below pictures 3.3.1 to 3. 3.5 . The pull-out forces have to meet below table 3.3.1 requirement.
图 3.3.1
Picture 3.3.1
图 3.3.2
Picture 3.3.2
图
3.2.1
Picture 3.2.1
图
3.2.2
Picture 3.2.2
图
3.2.3
Picture 3.2.3
H4 CABLE SERIES INSTRUCTION MANUAL
文件编号
(File Name) :WI-S037-ENG REV.L
5
www.amphenol-sustainable.com
剥线长度
Strip length
L=7±0.5mm
检查孔
Inspection hole
线
cable
公端子
Male contact
母端子
Female contact
图
3.3.3
Picture 3.3.3
位置
1
Position 1
位置
2
Position 2
位置
3
Position 3
图
3.4.4
Picture 3.4.4
图
3.4.5
Picture 3.4.5
表格
3.3.1
Table 3.3.1
位置
Position
1
14AWG/2.5 mm²
Min. 223 N
2
12AWG/4.0 mm²
Min. 312 N
3
10AWG/6.0 mm²
Min. 356 N
3
8AWG/10.0 mm²
Min. 401 N
Compression Ratio(
压缩比率
)
:
60%≤ X ≤80%
电缆拔出力要求
Cable pull-out force
电缆规格
Cable size
Final interpreation is owned by Amphenol