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IPC1

Integrated Protection Relay

Designed and Manufactured in Australia by
Ampcontrol Pty Limited ACN 000 915 542

Phone:

(02) 4903 4800

Fax:

(02) 4903 4888

www.ampcontrolgroup.com

No copies of the information or drawings
within this manual shall be made without the
prior consent of Ampcontrol.

USER MANUAL

119051 ISSUE 9 13/02/13

Содержание IPC1

Страница 1: ... Australia by Ampcontrol Pty Limited ACN 000 915 542 Phone 02 4903 4800 Fax 02 4903 4888 www ampcontrolgroup com No copies of the information or drawings within this manual shall be made without the prior consent of Ampcontrol USER MANUAL 119051 ISSUE 9 13 02 13 ...

Страница 2: ...stem and or manual without obligation to notify any person or organisation of these changes Before You Begin We would like to take a moment to thank you for purchasing the IPC Integrated Protection Relay To become completely familiar with this advanced protection and control relay system and to ensure correct operation we recommend that you take the time to read this user manual thoroughly IPC Sof...

Страница 3: ...voltage Trip 8 5 3 Voltage Metering 8 6 Fan Control 6 1 Fan Interlocking 9 6 2 Interlocking Sequence 9 7 User Adjustable Settings 7 1 Parameter Groups 9 7 2 Changing Settings 10 8 System Control 8 1 Digital Inputs 11 8 2 Output Relays 11 8 3 Open Collector Outputs 11 8 4 Outlet Control 11 8 5 Operational Sequence 12 9 Event Log 12 10 Time Date 13 11 Remote Data Communications 13 12 Installation Wi...

Страница 4: ...kV Cable Connecting Module 31 IPA A 033 110V Cable Connecting Module 32 IPA S 005 IPA IPB Relay LED Output Module 33 IPA A 031 Relay Output Module General Arrangement 34 IPB A 029 Relay Base Installation Drawing 35 IPC A 023 IPC Baseplate Details Including Permanent Locating Pin and Connection Details 36 17 Approvals NSW MDA Ex ia 10035 ANZEx 08 4071X ...

Страница 5: ...t virtually no external control is required See Typical Connection Diagram IPC E 001 Page 20 Extensive information display and monitoring features are included to facilitate fault finding and system trending This information can be read locally on the Remote Display Module RDM 1K or remotely via a communication link Opto Isolated Outputs are available for connection to optional LED or Relay Module...

Страница 6: ... alarm level 1 5 x selected trip level Last T 1 Shows Last Trip record Need IPC Start 2 Awaiting IPC start digital input Need RTU Start 2 Awaiting RTU start digital input Outlet Paused 2 IPC waits 5 Sec between running or testing and re testing Message and Type Comment Closing MainCont 2 MCR closed waiting for MCI feedback 5 Sec max EFLO Testing 2 In process of EFLO Test 1 second Insulat Testing 2...

Страница 7: ...perational only and that any emergency stops should be wired direct into the pilot circuit PTC terminals are provided for a semiconductor thermistor connection These terminals are protected in a similar manner to the stop and start circuits If the remote stop start and PTC functions are not required each set of terminals must be bridged or the IPC Relay will not energise Four RTD inputs are provid...

Страница 8: ...3kV IPC Cable Connection Modules CCMC are the preferred modules and must be used when the Insulation Test function is required IPA IPB Cable Connecting Modules CCMA are available for the same rated voltages for use with the IPC Relay The use of these modules only allows the normal Intrinsically Safe EFLO Test to be carried out The High Voltage DC Insulation Test is not available with the CCMA Modu...

Страница 9: ...Test The accuracy of the insulation test and expected trip ranges are outlined in the table below The results from insulation test should only be used as a guide to confirm that insulation remains above the preset threshold Insulation tests apart from the generated insulation test via the IPC and CCMC should be still carried out on a regular basis for maintenance purposes Actual Fault Resistance M...

Страница 10: ... which in turn opens the main contactor control circuit The fault can be configured as latching or non latching This allows the user to determine if the fault is manually or automatically reset once the pilot earth loop is healthy The selection is either Pilot Latch On or Pilot Latch Off Level 9 Position 11 To manually reset the relay operate the reset button The EC LED on the Remote Display Modul...

Страница 11: ... the motor being protected Typically the capacity of a cold motor is given at six times its rated current The IPC trip curves can be used to select the time multiplier which best suits the motors overload capacity Thermal Model Thermal modeling is based on a thermal time constant of 30 minutes time multiplier setting of 1 0 times The time multiplier can reduce this value to a minimum thermal time ...

Страница 12: ...0 20 50 and off The phase current balance protection is inhibited until the average current exceeds both 20 of the selected full load current and the selected balance trip level If the trip level is exceeded a timer is triggered If the imbalance remains above the set level for more than two seconds the relay trips The event log records Ibal to differentiate it from a true overcurrent trip The stat...

Страница 13: ...outlets allowing them to run when the fan current is above the selected threshold setting Each relay has the ability to read and drive the FIO link via the Fan Input Read FIR processor input and the Fan Interlock Drive FID processor output The status of the input output can be viewed on the Remote Display Module Relay and Digital Input Status Section Level 6 Position 4 The outlet control in each I...

Страница 14: ...trip threshold as a of line volts SC Relay Selects which output relay MCR or CBR is tripped in event of a short circuit trip EC Time Sets the trip time for the earth continuity protection Relay 3 Selects off FID or FIR operation of the relay The second group of settings consists of parameters that are related to the load connected to the protected outlet These settings are stored retrieved to from...

Страница 15: ... the stored values the old value and the new value are stored in the event log A separate log immediately proceeds this recording the time and date that the change was made Note 1 While in the diode mode the IPC Relay can be preset with operating values in the Group 2 memory prior to switching to the RTU mode When in this mode the relay uses the Remote Termination Unit settings If the Remote Termi...

Страница 16: ...ollector output on the relay is switched on to provide remote monitoring if required A time delay of 5 seconds is allowed for the Main Contactor Interlock MCI to close If it does not close within this time then the run mode is exited If a stop input is closed while the relay is in run mode the run is cleared and the MCR relay de energises The event log reads Stopped If a stop input is closed durin...

Страница 17: ...eset to zero Mem ERROR Records that the relay s non volatile parameter memory has been corrupted P reset Internal microprocessor reset Tmem Loss The thermal memory data has been corrupted RTU mem E Records that the remote termination unit s non volatile memory has been corrupted or remote termination unit has gone off line while the outlet is running Outlet On Records RTU machine code and number w...

Страница 18: ...a powder coated sheet steel enclosure designed to be mounted into existing enclosures ie flameproof equipment or other enclosures of adequate IP rating The relay is designed to operate when mounted either laid down flat or in a vertical position Vent holes are provided at both the top and bottom of the relay to assist in the cooling of the electronics inside the relay These vents should not be blo...

Страница 19: ...hether it is a transformer or other cables Try to maintain several CT diameters clearance 4 Many small cables tend to be worse than say three large ones Try to position the CT in the circuit with this in mind 12 2 Wiring Installation The connections to the IPC Relay consist of a mix of intrinsically safe circuits through to high voltage supplies and relay contact circuits To ensure the integrity o...

Страница 20: ...tage Circuits The high voltage circuits of the IPC Relay are the 110VAC supply pins 30 31 and the relay contacts Apart from keeping these separate from the other wiring to the relay there are no special requirements In accordance with Australian Standards the relay contacts of the IPC Relay must not be used to switch more than 190VAC 5A or 100VA the intrinsic safety will be compromised if any of t...

Страница 21: ... Range 7 5 to 464 Amps 60 to 116 Amps in 4 Amp increments times current multiplier Current Multiplier 1 8 1 4 1 2 1 2 4 times Time Multiplier 0 005 0 01 0 015 0 02 0 03 0 04 0 05 0 075 0 1 0 15 0 2 0 3 0 4 0 5 0 6 0 7 0 8 1 0 times Cooling Multiplier 0 2 0 3 0 4 0 5 0 8 1 0 2 0 5 0 10 20 50 times Current Balance Trip Settings 5 10 20 50 and off Short Circuit Protection Trip Setting 3 0 to 10 0 tim...

Страница 22: ...mine the Group 1 and 2 Settings level 8 and 9 to check the stored parameters in the non volatile memory Machine type and number are irrelevant and should be ignored One or several settings will show Re program lost settings into the memory 7 8 Status Message IPC Memory Error When in RTU pilot mode Corruption in the Group 1 Settings in the IPC Relay Examine the Group 1 Settings level 8 to check the...

Страница 23: ...ion 2 Check that main contactor is closing If not check circuit or replace main contactor Check auxiliary contacts and wiring 10 RDM displays Tripped No Volts message Relay not receiving lost voltage feedback on one or all three outlet phases when contactor closed Check system voltage display level 4 position 1 as contactor closes Compare this with the under voltage threshold 6 Check continuity fr...

Страница 24: ......

Страница 25: ...AMPCONTROL PTY LTD 21 ...

Страница 26: ...AMPCONTROL PTY LTD 22 ...

Страница 27: ... 23 ...

Страница 28: ...Integrated Protection I P C Relay type B DCB Integrated Protection I P C Relay type B Integrated Protection I P C Relay type B Integrated Protection I P C Relay type B 24 ...

Страница 29: ...UP RESISTANCE 45 Ohms DROP OUT RESISTANCE RTU or Local Mode 45 Ohm Remote Diode Mode 145 Ohm TERMINATION UNIT Ampcontrol RTU 1 RTU 2 or Diode CABLE C 0 3uF L 10mH L R 600uH Ohm EARTH FAULT LOCKOUT CCMA 415 or CCMC 415 WARNING Main Contactor Fail AUSTRALIAN MADE Designed Manufactured in Australia by CCMA 1000 or CCMC 1k CCMA 3 3k or CCMC 3 3k 415Vac 1000Vac 3 3kVac 4 15 k Ohms 10 k Ohms 33k Ohms Sy...

Страница 30: ...It is subject to their recall and must not be reproduced in part or in whole or its contents divulged to third parties without prior written approval from Ampcontrol Pty Ltd SHEET REV A3 1 CRN 0 CRN APPROVED CHECKED DRAWN SCALE NAME DATE D P 16 07 97 1 1 RYU_2 GENERAL ARRANGEMENT IPB REMOTE TERMINATION UNIT IPB A 021 1 7066 3963 22 09 08 04 04 97 G F E D C B A G F E D C B A AMPCONTROL CSM PTY LTD ...

Страница 31: ...N AS1100 ALL DIMENSIONS IN MILLIMETRES UNLESS STATED OTHERWISE 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 This drawing remains the property of Ampcontrol Pty Ltd It is subject to their recall and must not be reproduced in part or in whole or its contents divulged to third parties without prior written approval from Ampcontrol Pty Ltd SHEET REV A3 1 CRN 0 CRN APPROVED CHECKED DRAWN SCALE NAME DATE D...

Страница 32: ... 0Vac E 110V OCO com OCO0 OCO1 OCO2 OCO3 OCO4 OCO5 OCO6 OCO7 Vsc TXD RDI Data 0V Vdm MCR RL3 CBR FIO Ampcontrol IPC Base STOP RL4 1 2 3 4 5 6 A B 7 8 9 10 11 12 Insulation Test 1 2 3 4 5 6 A B 7 8 9 10 11 12 1 2 3 4 5 6 A B 7 8 9 10 11 12 1 2 3 4 5 6 A B 7 8 9 10 11 12 242 0 mm 256 0 mm 152 0 mm 120 0 mm AMPCONTROL PTY LTD 28 Temporary Locating Guide Part No E09638 To Ensure Correct Orientation of...

Страница 33: ...120 0 mm 140 0 mm 8 0 mm RL4 110Vcom Vcma Vcmb Vcmc Earth CCMC 415 Va Vb Vc AMPCONTROL PTY LTD 29 ...

Страница 34: ...120 0 mm 140 0 mm 8 0 mm RL4 110Vcom Vcma Vcmb Vcmc Earth CCMC 1 0k Va Vb Vc 48 0 mm 70 0 mm AMPCONTROL PTY LTD 30 ...

Страница 35: ...66 mm 66 mm 120 mm RL4 110Vcom VcmA VcmB VcmC Earth Va Vb Vc 70 mm 100 mm 240 mm 100 mm 230 mm AMPCONTROL PTY LTD CCMC 3 3k E07044 31 ...

Страница 36: ... 32 AMPCONTROL CSM PTY LTD ...

Страница 37: ... and must not be reproduced in part or in whole or its contents divulged to third parties without prior written approval from Ampcontrol Pty Ltd SHEET REV A3 0 CRN APPROVED CHECKED DRAWN SCALE NAME DATE ABN 35 000 770 141 7 BILLBROOKE CLOSE CAMERON PARK N S W 2285 AUSTRALIA P 61 2 4903 4800 electronics ampcontrol com au D P 06 01 92 Nil IPA RELAY LED OUTPUT MODULE DETAILS IPA S 005 0 N A G F E D C...

Страница 38: ... and must not be reproduced in part or in whole or its contents divulged to third parties without prior written approval from Ampcontrol Pty Ltd SHEET REV A3 0 CRN APPROVED CHECKED DRAWN SCALE NAME DATE ABN 35 000 770 141 7 BILLBROOKE CLOSE CAMERON PARK N S W 2285 AUSTRALIA P 61 2 4903 4800 electronics ampcontrol com au G R 20 5 94 1 1 IPA RELAY OUTPUT UNIT PCB CARD HOLDER GENERAL ARRANGEMENT IPA ...

Страница 39: ...it must not be opened in a Hazardous Zone as it contains energy storage devices Dangerous conditions may result if this warning is ignored Ensure all settings are appropriate for the instalation PRIOR to putting into Service Caution Do Not Overtighten Flag Tripped Flag Reset Designed Manufactured in Australia VcmA VcmB VcmC Pilot Earth Ia2 Ia1 EL1 EL2 Ic1 Ic2 Lock Reset Start MCI 14 13 12 11 10 9 ...

Страница 40: ...6 45 44 43 0Vac E 110V OCO com OCO0 OCO1 OCO2 OCO3 OCO4 OCO5 OCO6 OCO7 Vsc TXD RDI Data 0V Vdm MCR RL3 CBR FIO Ampcontrol IPC Base STOP RL4 1 2 3 4 5 6 A B 7 8 9 10 11 12 Insulation Test 1 2 3 4 5 6 A B 7 8 9 10 11 12 1 2 3 4 5 6 A B 7 8 9 10 11 12 1 2 3 4 5 6 A B 7 8 9 10 11 12 242 0 mm 256 0 mm 152 0 mm 120 0 mm AMPCONTROL PTY LTD 36 Fixed Locating Guide To Ensure Correct Orientation of Relay IN...

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