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Amity Technology Concord 2250, Руководство по эксплуатации для владельца

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Amity Technology Concord 2250 Скачать руководство пользователя страница 35

35

Routine Maintenance

 

 

 

 

 

 

 

Meter Box

Lubricate all drive components every 50 hours with SAE multi-
purpose grease

Hydraulic Motor

The hydraulic motor can only be damaged by heat or foreign 
material.  Keep your tractor hydraulic oil and fi lter serviced 
regularly to ensure long life from your hydraulic components.

Wheel Bearings

Annually check wheel bearings for tightness.  Adjust if needed.  
Repack every three (3) years.

 M

ECHANICAL

 S

YSTEMS

 - M

AINTENANCE

 

AND

 T

ROUBLESHOOTING

GREASE 

POINTS

Содержание Concord 2250

Страница 1: ...Amity Technology LLC 2800 7th Avenue North Fargo ND 58102 701 232 4199 www amitytech com OWNERS OPERATING MANUAL 2250 AIR CART P N 332081 S N 702060 ...

Страница 2: ...2 ...

Страница 3: ...above shall constitute fulfillment of all responsibilities of AGCO Amity JV to the Owner and AGCO Amity JV shall not be liable for negligence under contract or in any manner with respect to such machines IN NO EVENT SHALL THE OWNER BE ENTITLED TO RECOVER FOR INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES SUCH AS BUT NOT LIMITED TO LOSS OF CROPS LOSS OF PROFITS OR REVENUE OTHER COMMERCIAL LOSSES INCON...

Страница 4: ...rive Blower Tires and Rims D3 System Overview 16 D3 System Hardware Cart Control General Information 18 Using Virtual Terminals with Your Cart Control System Alarm and Indicatior Icons Confirmation Screen Main Home Screen Fan RPM Product On Off Desired Rate Actual Live Rate Product Bin Alarms Bin Count Ground Speed Area Counters Seeder UP Down Seeding State Work Switch Softkey System Set Up 25 Sys...

Страница 5: ...tion and Operation Mechanical Systems Maintenance and Troubleshooting 35 Routine Maintenance Changing Metering Rolls Hydraulic drive System Meter Roll Options Other Meter Adjustments Mechanical Systems Troubleshooting Common Problems and Solutions Storage Appendix Connector Pinouts 40 ECU Signal Conectors ISO BUS Connector CAN Terminator Connector ECU Power Contacts Motor Control Connectors Low Bi...

Страница 6: ...sport stops when transport ing the drill ALWAYS use an adequate tow vehicle ALWAYS remember to properly secure the safety chain DO NOT Transport at speed greater than 20 MPH 32 KmPH DO NOT modify or alter this equipment without first contacting Amity Technology LLC Caution ALWAYS keep decals free of dirt and replace if they become damaged See the parts section for proper placement ALWAYS avoid hig...

Страница 7: ...4 43 m Minimum ground clearance 19 48 26 cm Empty weight 7 200 lbs 3266 kg FEATURES AND SPECIFICATIONS Formulas 1 Hectare 2 47 Acres 1 lb 0 45359 kg 1 bushel 1 2445 cubic ft 1 acre 43 560 square feet 1 lb 16 oz 1 bushel 0 0352 cubic meters 1 acre 404 Hectares 1 kg 35 3 oz 1 bushel 9 31 gallons 1 inch 2 54 cm 1 oz 0 028 kg 1 PSI 6 8948 kPa 1 foot 0 3048 m 1 mph 1 609 kph 1 GPM 3 785 LPM 1 mile 1 60...

Страница 8: ...ect the seal for damage To determine whether the lid is adjusted properly observe the lid when it is unlatched It should incline slightly toward the latch end A firm pull on the latch handle should be required to over center the latch To adjust the hinge end of the lid loosen or tighten the jam nuts on the hold down bar See photo To adjust the latch loosen or tighten the nuts on the toggle u bolt ...

Страница 9: ...hopper The swing arm also enables the auger to be turned around to unload and clean out the compart ments The auger s hydraulic drive is supplied with oil from the blower hydraulics A diverter valve above the blower directs oil to the auger This may be switched with the blower running The auger also has a three position variable speed valve mount ed on it to run the auger forward backward or to st...

Страница 10: ...ing the hopper under the meter The meter with door removed Hopper in the upright position 3 Close the metering slide 4 Remove the product meter door 5 Open the metering slide to control flow from the compart ment Note Removing the pointer allows the gate to be opened without changing the rate setting Cleaning Out the Auger 1 Tip the hopper upside down to empty 2 Run the auger backwards until the a...

Страница 11: ...stment There is a hydraulic cylinder in the cart steering which allows for manual adjustment of the steering This may be needed to side shift the tracking path of the cart Attaching the Steering Rod The steering rod see Steering Rod must be attached to the implement to allow the cart to automatically steer with the imple ment Attach the steering rod 15 inches to the side from the hitch s pivot To ...

Страница 12: ...ulic pressure of 2900 psi Air Cart to Drill Hydraulic Couplers The couplers connecting the air cart to the drill implement are 3 4 12 ISO 7241 Series B high flow couplers Using these reduces the pressure drop across the coupler and enables the operator to easily disconnect the air cart from the drill implement It is important to ensure that the pressure line on the tank is con nected to the pressu...

Страница 13: ...n lines together The blower case line must always be connected to a direct return to the hydraulic reservoir or blower motor failure will result The hydraulic line marked Pressure must be used to operate the blower Check valves installed in the blower circuit protect the motor from an accidental pressurization of the return line and prevents cavitation during shutdown Note The 3 4 inch low pressur...

Страница 14: ...g and can be removed with a seal pick The blower and associated hydraulics Caution Be sure that the case drain line on the blower motor is not connected to pressure Damage to the shaft seal or motor will result Warning Do not under any circumstances disassemble the motor It is very difficult to assemble correctly and motor destruction will result from running an incorrectly assembled motor The hyd...

Страница 15: ...un the blower Pull the knob out to run the auger or winch Warning Do not under any circumstances disassemble the motor It is very difficult to assemble cor rectly and motor destruction will result from running an incorrectly assembled motor Tires and Rims Inflate tires to the pressure indicated in the adjacent table Torque lug nuts to 500 ft lbs oiled and retighten after the first 10 hours of oper...

Страница 16: ...terface D3 Electronic Control Unit The ECU is mounted on the air cart It monitors all system sen sors and controls the meter drives The ECU connects to the VT in the tractor cab via an interconnecting cable that plugs into the front of the ECU on one end and into the standard ISOBUS con nector on the tractor at the other end Virtual Terminal The VT in the tractor cab provides a user interface for ...

Страница 17: ...pacitive sensor detects when the meter box is empty This indicates if the bin is completely empty or if the product has stopped flowing into the meter box because of bridging or a leaky lid on the bin Meter Shaft Speed Sensor Hydraulic drive If the air cart was purchased with the hydraulic drive option an integral speed sensor is provided with the hydraulic motor This sensor is very accurate and p...

Страница 18: ...t of the screen Selecting these soft keys enables you to navigate to the pages they repre sent The location of page icons may vary depending on the manufacturer of the VT Also some VTs have touch screens whereas others use pushbuttons located around the outside of the screen adjacent to on screen icons ISOBUS compatible VTs can be used to set up operate and monitor your Cart Control System but the...

Страница 19: ...show up as separate screens and are aknowledged based on your Virtual Terminal type Alarms Indicators Icon Alarm Product Rate Alarms Bin Alarms Fan Alarms Meter Box Alarms NH3 Alarms Blockage Alarms Low Ground Speed Alarm Battery Voltage Alarm Internal Alarm Icon Indicator High RPM Indicatior Low RPM Indicator Empty Indicator ...

Страница 20: ...Indicator Low Seed Rate Indicator Blocked Seed Run Indicator Loop Communications Failure Indicator Note This alarm screen shows Fan 1 in alarm with a RPM of 16 Acknowledging the alarm is done by either touching the OK softkey or the ESC button This will vary based on which virtual terminal you are using Fan 1 Alarm RPM 16 Low RPM Indicator ...

Страница 21: ...m may require confirmation clearing an acre counter for example When confirmation is needed a confirmation screen will appear To Confirm your selection and return to the previous screen select the softkey To Cancel your selection and return to the previous screen select the softkey Accept Cancel ...

Страница 22: ...nctions The following screen shot shows the key information provided on this page Each func tion will be explained in greater detail following this diagram Home Screen Softkeys Icon Page Icon Page Main Home On Off Manual Work Switch System Settings Product Bins Settings 1 5 NH3 Settings Meter Fill Note If the softkey is blacked out it means either the feature is turned off or the feature is setup ...

Страница 23: ...the Red value next to Product On Off Desired Rate displays lb acre kg ha Note Desired Rate is for reference only on ground drive units Actual Live Rate Graphically displays the Actual Rate for Motors 1 5 and N liquid NH3 as a percentage 0 200 of desired rate When the indicator bar is in the center of the graph the Actual Rate matches the Desired Rate The Desired rate for each product is also numer...

Страница 24: ...f the seeder If there is a work switch on the seeder the Seeder Up Down indicator will change as the seeder is lifted up or set down If there is no work switch present on the seeder the Seeder Up Down indicator will always reflect the down position Seeding State Displays whether the seeder is seeding or not A green indictor will show when the drill is in the seeding state Seeding can only occur if...

Страница 25: ...these op erations are not completed seeding performance and accuracy will be affected System Settings Screen Use the following procedures to set up system parameters be fore using your system Fan Settings Units Indicator U U S M Metric I Imperial Mixed Implement Width External ECU Setting Software Version Ground Speed Type Cart Model Drive Type Fan Enable NH3 Enable System Setup Screen Softkeys Ic...

Страница 26: ... your reference Cart Model The Cart Model is a preset factory selection It sets all necessary ad vanced settings for the defined cart Drive Type The Drive Type is a preset factory selection It sets all necessary advanced settings for the defined drive type The first selection is for ground drive the second is for hydraulic drive Fan Enable Fan Enable selection is defined by the user Selection is e...

Страница 27: ... ISO BUS Test Speed Symbol Speed Type Cart Speed Default for Normal Operation Test Speed Set in the Calibration Menu ISO Ground Speed Tractor GPS ISO Wheel Speed Tractor Wheel or Radar Note Speed Type must be set to Test Speed to take effect Step 1 Select the number next to the Test Speed icon Step 2 Enter the desired test speed in mph or kph A test speed will affect both dry products and NH3 oper...

Страница 28: ... Select the work switch button to switch between work switch modes Green indicates Automatic Work Switch mode Gray indicates Manual Work Switch mode Automatic mode off Manual Work Switch Operation The On Off Work switch soft key turns products on or off Automatic Work Switch Operation Note The following conditions must be met for the clutch to engage or for the hydraulic motors to turn Ground Spee...

Страница 29: ...ed Numbers in BLACK are displayed output numbers that cannot be modified Calibration Settings Bin Settings Button Clears area Amps Product On Off Must be On for Calibration Task Controller On Off Button Clears Accumulation Task Controller Seed Fertilizer Dry Product Screen Softkeys Icon Page Icon Page Main Home On Off Manual Work Switch Product On Off ...

Страница 30: ...the bin each time the tank is filled When calibrated properly the Bin Count feature provides an estimated approximation of the product left in that bin This percentage is displayed on the status bar on the Home Screen Bin Count Product Weight Volume Density or Test Weight Enter the test weight of your product in Pounds bushel Kg liter This value is needed for proper operation of the Bin Count feat...

Страница 31: ...proper amount for the rate setting A drive ratchet supplied in the toolbox is used to adjust the meter shut off slide Any time that a new rate is set the rate setting should be con firmed by calibrating the meter A scale and catch bag are supplied in the tool box for calibration Once a rate setting is determined from the rate charts and the meter is set to that setting perform the following calibr...

Страница 32: ... blower circuit 12 Make sure the blower is not spinning for the following steps If the blower is spinning check the ball valve to make sure that it is full closed and blocking all flow to the blower 13 Open the cleanout door below the meter you wish to cali brate The meter must be calibrated if The gate setting has been changed A different product is being used A different meter roll is being used...

Страница 33: ...d Taking a Sample for Calibration 1 Using the weigh scale included with your system hang the calibration bag also included on the scale and turn the adjustment dial to zero out the weight of the bag 2 Place the calibration bag below the cleanout opening Be careful to ensure all product will flow into the bag 3 Press the ECU Calibrate button to activate the meter 4 Allow the meter to spin until the...

Страница 34: ...on procedure in pounds kilograms Step 5 Press Home soft key to return to the Main Home page Repeat Steps for each additional bin Meter Cal Value Meter Cal Accumulation Cal Rotations Max Ground Speed Min Ground Speed This is the Meter Cal Value in pounds rev or kilograms rev About Meter Cal Once you enter the Accum lb value in Step 3 the ECU automatically calculates the Meter Cal value The Meter Ca...

Страница 35: ...ic motor can only be damaged by heat or foreign material Keep your tractor hydraulic oil and filter serviced regularly to ensure long life from your hydraulic components Wheel Bearings Annually check wheel bearings for tightness Adjust if needed Repack every three 3 years MECHANICAL SYSTEMS MAINTENANCE AND TROUBLESHOOTING GREASE POINTS ...

Страница 36: ...ired meter roll Meter Roll Options Amity s standard high capacity and optional medium capacity meter rollers are constructed of stainless steel for lifetime performance Four meter roll options are available The high capacity roll has eight deep bars and is used for most applications The medium capacity roll has twelve deep bars and is used on smaller machines or for consistently lower seeding or f...

Страница 37: ...sted vertically to in crease or decrease the clearance to the meter roll To adjust loosen the two nuts on the back side of the meter housing move the block to the desired position and tighten the nuts to lock the block into place Meter Door Tray The tray on the meter door can be adjusted vertically in order to increase or decrease the tension between the rubber seal on the tray and the meter roll ...

Страница 38: ...ys raise ground opener before backing up Product distribution is uneven A one inch hose may be plugged Re route or cut 1 hoses to eliminate sags Clear any obstruction in hoses or boots Splitter not calibrated Calibrate splitter equally Pressurization tube in wrong stream dual chute only Switch to stream being used Uneven delivery rate Loss of tank pressure Check tank lids for leaks Inspect and rep...

Страница 39: ...n any compart ment used for fertilizer Thoroughly clean fertilizer and dirt from cup area Clean the inside of the seed meter door Fer tilizer seed and dirt accumulate in this area Clean any remaining product from the auger and leave the auger slide open Grease all lubrication points Release the latch on the tank lids to relieve pressure on the lid gaskets ...

Страница 40: ...eed Signal 11 11 12 Motor 3 Power 12 12 13 Fan 1 Signal 13 13 14 Fan 2 Signal 14 14 15 CAN Comm Low 15 15 16 16 16 17 Tach 1 Ground 17 17 18 Tach 2 Ground 18 18 19 Tach 3 Ground 19 19 20 Tach 2 Signal 20 20 21 Tach 4 Ground 21 Sensor Ground 21 22 ECU Ground 22 22 23 ECU Power 23 23 24 Tach 1 Signal 24 24 25 Motor 2 Ground 25 25 26 Motor 2 Power 26 26 27 Tach 4 Signal 27 27 28 Tach 1 Power 28 28 29...

Страница 41: ...r Contacts Pin Function A B TBC PWR C D TBC RTN E CAN H F CAN L Pin Function N A Battery Positive red N A Battery Negative black Note Connector mates with Powell TBC TBC CAN BUS terminating bias circuit should only be installed at the physical end of the CANBUS system Terminated in Metripack 12052848 connector 150 Series Note 10 M5 ring terminal connects to ECU power terminals Battery Positive and...

Страница 42: ...onnectors Low Bin Level Sensor Connectors Pin Function 1 Meter Power 2 Meter Signal 3 Meter Ground Pin Function 1 Bin Power 2 Bin Signal 3 Bin Ground Note Independent feedback for up to 4 bin level sensors infrared capacitive proximity Mates directly to Agtron bin level sensors 3rd party sensors may require additional wiring Terminated in Deutsch DTM06 3S connector con tacts rated to 7 amps 20AWG ...

Страница 43: ...nly one speed source can be used Terminated in Deutsch DTM06 3S connector contacts rated to 7 amps 20AWG wiring Mating connector is Deutsch DTM04 3P Fan Sensor Connectors Pin Function 1 Fan Power 2 Fan Signal 3 Fan Ground Note Independent feedback for up to 2 fan RPM sensors hall effect reed switch inductive Mates directly to Agtron inductive and reed switch sensors 3rd party sensors may require a...

Страница 44: ...und D N A E Flowmeter Power F Shutoff Valve Ground G Rate Control Valve Negative H Rate Control Valve Positive J Shutoff Valve Power K Battery Negative Note Terminated in Metripack 150 series 10 pin receptacle Mates directly to Micro Trak harness part number 13273 Adaptors for the Raven Accu Flow system available ...

Страница 45: ...nk Fill Percentages Ladder Rung from top Model 2800 Model 3350 Model 5250 Model 2250 Front Rear Front Rear Front Middle Rear 1st 90 85 99 99 99 99 2nd 75 60 85 90 85 90 3rd 45 35 65 65 65 65 4th 15 15 45 40 45 40 5th 5 5 20 15 20 15 6th N A N A 5 5 5 5 ...

Страница 46: ...46 Advanced Screens ...

Страница 47: ... Meter Box 1 10 Bin 4 3 N A 11 Meter Box 4 4 Bin 2 12 N A 5 Meter Box 2 13 Fan 1 6 N A 14 Fan 2 Opt 7 Bin 3 15 Ground Speed ECU Input 8 Meter Box 3 16 External Automatic Work Switch Diagnostic Info Sensor Type Update Diagnostics Buttons Sensor Logic ...

Страница 48: ...48 Sensor Types Symbol Sensor Type Bin 1 4 Meter Box 1 4 Fan 1 2 Ground Speed Internal Work Switch External Work Switch None ...

Страница 49: ...49 THIS PAGE INTENTIONALLY LEFT BLANK ...

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