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Overview

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OVERVIEW

This manual describes how to retrofit a Heated Acid Gas (HAG) Sample
Probe when replacing an existing Sample Valve, and how to install the
HAG Probe for new applications (Chapter 3).

This manual also describes (in Chapter 4) general care and preventive
maintenance – including changing out replaceable parts – for the Sample
Probe, to ensure it continues to operate at peak efficiency.

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Содержание ASR900

Страница 1: ...id Gas Sample Probe Large Diameter Installation and Maintenance Guide With Essential Health and Safety Requirements PN 903 8663 Rev G Canada A DIVISION OF AMETEK PROCESS ANALYTICAL INSTRUMENTS Western...

Страница 2: ...t Sam Houston Parkway North Suite A 400 Houston TX 77041 USA Tel 713 466 4900 Toll Free 1 800 634 8990 Fax 713 849 1924 CANADA AMETEK Canada 2876 Sunridge Way N E Calgary AB T1Y 7H9 Canada Tel 403 235...

Страница 3: ...t the Heated Acid Gas Sample Probe 1 2 About the Analyzer Sample System 1 5 Working in This Manual 1 8 CHAPTER 2 SPECIFICATIONS 2 1 Probe Heater 2 1 Power Consumption 2 1 Electrical Requirements 2 1 A...

Страница 4: ...ring Up the Probe Heater Assembly and Analyzer 3 20 CHAPTER 4 MAINTENANCE 4 1 Safety Considerations 4 1 Preventive Maintenance Schedule 4 2 Preparing the Analyzer and Probe for Maintenance 4 4 Changin...

Страница 5: ...ages are present in the analyzer housings Always shut down power source s before performing maintenance or troubleshooting Only a qualified electrician should make electrical connections and ground ch...

Страница 6: ...closures If it is necessary to open the analyzer s covers or doors while the circuits are live test the area for flammable gases and proceed only when the area is safe To work on the analyzer with it...

Страница 7: ...f the heater assembly over 200 C without any internal electrical heating being applied To ensure this is not the case the user must verify that the probe heater is being controlled at its set point an...

Страница 8: ...ces AMETEK recommends that you arrange to recycle this product when it reaches its end of life Waste Electrical and Electronic Equipment WEEE should never be disposed of in a munici pal waste system r...

Страница 9: ...a 0 1 microfarad ceramic capacitor is a technique allowing high frequency shield bonding while avoiding the AC ground metal connection In the case of shielded cables the drain wire or braid connection...

Страница 10: ...quipment Unless Power Has Been Switched Off or the Area is Known to be Non Hazardous Risque d explosion Avant de d connecter l quipement coupez le courant o vous assurez que l emplacement est design n...

Страница 11: ...2 Low Voltage Directive 2014 35 EU using the following standards EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General requirements Pressure...

Страница 12: ...being returned for repair are Canadian goods the name of the firm who purchased the goods and the shipment date The warranty shall not apply to any equipment or part thereof which has been tampered w...

Страница 13: ...en replacing an existing Sample Valve and how to install the HAG Probe for new applications Chapter 3 This manual also describes in Chapter 4 general care and preventive maintenance including changing...

Страница 14: ...a few degrees above The Probe Heater is protected from overheating by a temperature switch which will disconnect power if the Heater Assembly exceeds approximate ly 170 C 338 F If the temperature of...

Страница 15: ...Overview 1 3 LEGEND SOL B SOL A SOL Z 8 7 6 5 1 2 3 4 12 9 10 11 MODEL 931 932 ANALYZER BACKPAN BY CUSTOMER BY CUSTOMER Figure 1 1 Zone 1 Model 931 Model 932 Analyzer Plumbing Schematic example...

Страница 16: ...1 4 Heated Acid Gas Sample Probe Large Diameter Figure 1 2 HAG Sample Probe assembly drawing...

Страница 17: ...duct Flow Restrictor in Solenoid Block Provides a consistent back pressure for setting the Aspirator Air which reduces sample rate fluctuations caused by pro cess pressure fluctuations The flow rate...

Страница 18: ...Probe Flow Diagram Standard Applications JUNCTION BOX SAMPLE LINE VENT LINE PIPE ADAPTER SAMPLE PROBE VENT ISOLATION BALL VALVE SAMPLE ISOLATION BALL VALVE ASPIRATOR ASPIRATOR ADJUSTMENT SCREW HEATER...

Страница 19: ...ER SAMPLE PROBE OPTIONAL SAMPLE DOUBLE BLOCK ISOLATION VALVE OPTIONAL VENT DOUBLE BLOCK ISOLATION VALVE OPPOSITE SIDE VENT ISOLATION BALL VALVE SAMPLE ISOLATION BALL VALVE JUNCTION BOX SAMPLE LINE VEN...

Страница 20: ...ns that are necessary before continuing with the current procedure or information that is recommended by AMETEK Analyzer System 200 Configurator Software Navigation icon While working from the analyze...

Страница 21: ...he Heater Assembly is the only part of the Sample Probe that is electri cally powered Power Consumption Maximum Power 150 W Electrical Requirements Supply Voltage 120 VAC 10 47 63 Hz 240 VAC 10 47 63...

Страница 22: ...20 2 F to 158 F typical operating conditions with AMETEK Insulating Jacket Cable Cable Glands This typically applies to European Hazardous Locations only Heat resistant cable and Ex d cable glands mus...

Страница 23: ...SIG Pressure Equipment Directive 2014 68 EU Article 4 Paragraph 3 Canadian Registration Number 0H06030 235 Process Connection 1 1 2 M NPT flange typical Various ANSI Flange Adapters available e g 1 1...

Страница 24: ...ECEx Certificates and Marking For installation sites with potentially explosive gas atmospheres that require ATEX and IECEx certification AMETEK s ATEX and IECEx certifi cates for the Probe Heater Ass...

Страница 25: ...Specifications 2 5...

Страница 26: ...2 6 Heated Acid Gas Sample Probe Large Diameter...

Страница 27: ...Specifications 2 7...

Страница 28: ...2 8 Heated Acid Gas Sample Probe Large Diameter...

Страница 29: ...Specifications 2 9...

Страница 30: ...shown below DANGER II 2 G 0344 Ne pas ouvrir si une atmosph re gazeuse explosive peut tre pr sente Do not open when an explosive gas atmosphere is present Heat resistant cable 1 2 NPT Ex d cable glan...

Страница 31: ...he Heated Acid Gas Sample Probe including Safety considerations before working on the HAG Probe Uncrating inspecting and storing the Sample Probe for damage be fore installing it Installing the mechan...

Страница 32: ...Valve with a HAG Probe This includes obtaining a hot permit plus meeting all other safety requirements as required by company and hazardous areas safety policies Under normal operating conditions leth...

Страница 33: ...etached from the Sample Probe Assembly This allows for easier installation of the equipment Upon re ceiving the Sample Probe and the Probe Heater assemblies remove them from their shipping crates and...

Страница 34: ...any process piping component that causes process turbu lence such as bends valves etc Failure to comply with this recom mendation may result in an excessively noisy and therefore errone ous output sig...

Страница 35: ...d or other toxic gases are present in the process Before proceeding follow all necessary safety precautions such as wearing a supply air apparatus 2 Install the new HAG Probe Applications with a Threa...

Страница 36: ...nt Line to the analyzer and connect it to the Vent Outlet fitting Shelter Installations Route the Sample Line through the hole marked Sample Line on the side of the shelter and connect it to the Sampl...

Страница 37: ...ater Assembly and the top of the HAG Probe are free of debris Use a non abrasive cloth to gently clean the joining surfaces if necessary b Place the Heater Assembly on the HAG Probe with the Junction...

Страница 38: ...Acid Gas Sample Probe Large Diameter Prior to installing the Probe Heater Assembly on the Sample Probe the silicone o ring and Probe Heater Assembly Cover must be in place NOTE Figure 3 1 Probe Heate...

Страница 39: ...tem Information on how to do this is described in the analyzer manual 4 After the Zero is complete isolate the analyzer sample system from the process duct by closing the isolation valve on the existi...

Страница 40: ...robe replacement flange assembly to the process duct flange 9 Lay out the Sample and Vent Lines between the HAG Probe and the analyzer or its shelter 10 Connect the Sample and Vent Lines to the HAG Pr...

Страница 41: ...OBE NOTE TOP VIEW OF HORIZONTAL DUCT SIDE VIEW OF VERTICAL DUCT ORIENTATION OF PROBE IS NOT CRITICAL FOR HORIZONTAL MOUNTING USER DEFINED IN FIELD ORIENTATION OF PROBE IS CRITICAL MUST BE ANGLED DOWNW...

Страница 42: ...k check the threaded connections at the Pipe Adapter threads flange assembly and Sample Vent Line fittings on the HAG Probe and the Aspirator Gas Line fittings on the HAG Probe and at the analyzer Use...

Страница 43: ...read lubricant must not contain copper 15 Complete the wiring described under Wiring Sample Probe Heaters Controlled by Standalone Temperature Controller Retrofits and then return to this procedure 16...

Страница 44: ...ation drawing and other sample system drawings in the Supplemental Information section of the analyzer or HAG Probe manual Non Shelter and Retrofit Installations Plumb 316 stainless steel 1 4 O D tubi...

Страница 45: ...cable and Ex d cable glands must be used suitable for 85 C 185 F Any electrical connections adjustments or servicing of the analyzer HAG Sample Probe while it is energized or de energized should be p...

Страница 46: ...m the analyzer to the Terminal Block in the Probe Heater Junction Box see Figure 3 3 Tighten the screws to secure each wire to the appropriate Terminal Block location in the Junction Box 3 Plug all un...

Страница 47: ...Installation and Start Up 3 17 Figure 3 3 HAG Probe Heater wiring diagram North American and European style Model 931 932 Analyzers...

Страница 48: ...emperature Controller 1 Install the standalone Temperature Controller in a suitable location as close as possible to the HAG Sample Probe to ensure the RTD in the Sample Probe operates efficiently Haz...

Страница 49: ...mperature Controller Connect the Sample Probe RTD wires to the appropriate terminals on the Temperature Controller 3 Complete the wiring from the analyzer to the Terminal Block in the Probe Heater Jun...

Страница 50: ...1 or Model 932 Analyzers and do not power up down the analyzer or computer if there is an explosive gas atmosphere present Refer to the analyzer manual for additional safety and important information...

Страница 51: ...d 5 in the Heater Assembly Junction Box Retrofit applications where the Probe Heater Assembly is controlled by a standalone external Temperature Controller Check the Temperature Controller display to...

Страница 52: ...3 22 Heated Acid Gas Sample Probe Large Diameter This page intentionally left blank...

Страница 53: ...ce on the HAG Probe and or its Heater review and follow all safety information in this chapter and under Personnel and Equipment Safety Information following the Table of Contents This information des...

Страница 54: ...be Depending on process stream conditions the suggested Preventive Maintenance frequency may be shortened or extended Replace the o rings Hi Flow Membrane Fiber Filter Element and Sintered Disk in the...

Страница 55: ...Conditions and Corrective Action in the analyzer manual for information on specific alarms See Replacing Parts in the Probe Heater Assembly in this chapter IMPORTANT Be sure to have on site the prope...

Страница 56: ...osion Proof Digital Communications Port on the front of the Lower Enclosure Model 931 or Model 932 Analyzers and do not power up down the analyzer or computer if there is an explosive gas atmosphere p...

Страница 57: ...then click OK Bleed down the sample system to atmospheric pressure check gauge Close the valve on the Vent Line side 4 Disconnect AC power to the analyzer and power down the computer before performing...

Страница 58: ...uble Block valves in the HAG Probe do not require regular maintenance It is necessary to change out the o rings Hi Flow Membrane Fiber Filter Element and Sintered Disk Every six months If evidence of...

Страница 59: ...Maintenance 4 7 Figure 4 1 Large Diameter Heated Acid Gas Sample Probe Assembly...

Страница 60: ...he Insulating Jacket from the HAG Probe The Heater Assembly may be extremely hot Allow the heater and the probe to cool down to a temperature that allows safe handling before working on these parts 2...

Страница 61: ...f the Hi Flow Membrane and remove it from the Filter Body Remove the Sintered Disk from the recess in the Filter Body Remove the 2 o rings P N 300 8719 and P N 300 8722 from the Valve Cover Remove the...

Страница 62: ...iii Install 1 new o ring P N 300 4651 on the Aspirator Insert and replace the Aspirator Insert in the Filter Body iv Install 1 new o ring P N 300 4958 on the M6 screw by roll ing it up to the screw h...

Страница 63: ...all necessary safety precautions such as wearing a supply air apparatus a HAG Probe without the optional Double Block valves Remove the HAG Probe from the process duct and temporarily install a flang...

Страница 64: ...ve cleaning agent that does not harm aluminum or stainless steel e Rinse all parts with pharmaceutical grade distilled water and allow them to air dry f Install the new Isolation valves Sample Vent Is...

Страница 65: ...th from inhaling toxic gases in the process could result from attempting to in stall remove the equipment without the use of a breathing apparatus If applicable remove the flange blind or remove the c...

Страница 66: ...n the Sample Probe c Apply a high temperature thread lubricant to the threads of the 4 M6 x 60 screws P N 300 8741 Figure 4 4 replace the screws and tighten them to secure the Heater Assembly to the S...

Страница 67: ...the internal o ring P N 300 8721 Be sure to have the required parts Over Temperature Switch Heater Cartridge and or RTD on site prior to disassembling the Probe Heater ORDER THE O RING AT THE SAME TIM...

Страница 68: ...Tools Required While working on the Heater Assembly certain special tools and materials are required These include Soldering iron Solder High temperature wire for ground wire High temperature thread...

Страница 69: ...he HAG Probe the Probe Heater Assembly has cooled down enough to ensure safe handling and the Heater Assembly has been disconnected and pulled back from the HAG Probe as described earlier in this chap...

Страница 70: ...ter Assembly can be removed from the HAG Probe without removing the Sample Probe from the sample stream The Heater Assembly should be worked on in a suitable shop or other area equipped with proper to...

Страница 71: ...Maintenance 4 19 1 2 3 4 5 1 2 3 4 5 INTERNAL HEATER BLOCK WIRING DETAIL BLOCK IS SHOWN TRANSPARENT FOR CLARITY ONLY Figure 4 4 Probe Heater Assembly...

Страница 72: ...for each of the steps Some steps for the different part replacement procedures may be the same and certain procedures such as routing wires can be done at the same time 8 Replace the Over Temperature...

Страница 73: ...Maintenance 4 21 Figure 4 5 HAG Probe Heater wiring diagram North American and European style Model 931 932 Analyzers...

Страница 74: ...ridge carefully cut the wire leading to the Over Temperature Switch Do not cut the wire that runs from the Heater Cartridge to the Terminal Block This wire is necessary to assist in the removal of the...

Страница 75: ...on remove the solder from the wire on the Over Temperature Switch that was cut earlier the wire leading to the Over Temperature Switch Pull back the wire from the Over Temperature Switch Remove any ex...

Страница 76: ...ulation Tube that will be installed in the Heater Block and carefully thread it into the Heater Block If you were not able to break the connection i Orient the new Heater Cartridge as shown in Figure...

Страница 77: ...RED wires and pull the wires through the Thermal Insulation Tube from the Junction Box side Carefully pull the RTD cable back from the Junction Box end until there is no excess cable remaining inside...

Страница 78: ...es into the Terminal Block tag locations accord ing to your notes or Figure 4 5 Tighten the screws to secure each wire to the appropriate Terminal Block tag location in the Junction Box b With the Jun...

Страница 79: ...n Tube the threads on each end of the Thermal Insulation Tube the larger diameter threads on the Junction Box and its Cover and the o ring groove See Caution and Warning below If the Thermal Insulatio...

Страница 80: ...4 28 Heated Acid Gas Sample Probe Large Diameter This page intentionally left blank...

Страница 81: ...ith questions regarding the installation operation or maintenance of the Heated Acid Gas Sample Probe carefully review the contents of this manual If you are unable to find an explanation for your pro...

Страница 82: ...site charge for this visit can be deducted from the start up charge if you select that option START UPS Your decision to buy an AMETEK analyzer is greatly appreciated After the time and money spent on...

Страница 83: ...meter HAG Sample Probe 4 8 301 1714 100 2196 Hi Flow Filter Membrane c w Buna O Ring HAG Sample Probe 4 8 300 8722 100 2196 O Ring Aflas size 118 HAG Sample Probe 4 8 300 8719 100 2196 O Ring Aflas si...

Страница 84: ...e Vent Isolation Valve Kit and Replacement O rings Part No Drawing No Description QTY 300 9824 100 2196 Sample Vent Isolation Valve Assembly Kit 2 300 8719 100 2196 O Ring Aflas size 121 See Note Ball...

Страница 85: ...he standard drawings included in the main body of this manual Drawings that are job specific are located in the Supplemental In formation section of the analyzer manual and in the Documentation Packag...

Страница 86: ...6 2 Heated Acid Gas Sample Probe Large Diameter Heated Acid Gas Sample Probe Assembly 100 2196...

Страница 87: ...Drawings 6 3 Probe Heater Assembly 120 V 240 V 100 1658 1A 1 2 3 4 5 1 2 3 4 5 INTERNAL HEATER BLOCK WIRING DETAIL BLOCK IS SHOWN TRANSPARENT FOR CLARITY ONLY...

Страница 88: ...6 4 Heated Acid Gas Sample Probe Large Diameter Double Block Valve Assembly 100 2393 SEE NOTES 1 2...

Страница 89: ...Drawings 6 5 Fiber Filter Assembly 100 2194...

Страница 90: ...6 6 Heated Acid Gas Sample Probe Large Diameter This page intentionally left blank...

Страница 91: ...nformation S 1 SUPPLEMENTAL INFORMATION This chapter consists of any additional information that supports the op eration maintenance and safe use of this probe such as a Documentation Package or Manua...

Страница 92: ...S 2 Heated Acid Gas Sample Probe Large Diameter This page intentionally left blank...

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