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7

Item

Component

Function

1

Solar collector 

Absorbs the sun’s heat energy and transfers this to the heat transfer 
fl uid circulating through the collector.

2

Solar storage tank

Stores potable water heated by solar generated heat or installed 
back-up electric resistance element.

3

Double Wall Heat exchanger (inside 
Solar pump station)

Transfers the heat from the collector loop to the potable water in the 
solar storage tank.

4

Solar Loop Expansion tank

Allows for the expansion and contraction of the heat transfer fl uid as 
it heat and cools.

5

Temperature and Pressure relief 
valve

Required by plumbing code to automatically open and dump water if 
the storage tank exceeds 150 PSI of pressure or 210° F in tempera-
ture.

6

Air vent

Purges air from the collector loop fl uid during the installation.

7

Drain valve

Used to drain the heat transfer fl uid from the collector loop.

8

Mixing valve

Used to temper hot water from the solar storage tank with cold inlet 
water to maintain appropriate temperature hot water delivered from 
the system.

9

Solar pump station

Controls the fl ow of heat transfer fl uid from the collectors to the tank 
through the heat exchanger. For a detailed description of the solar 
pump station see page 20.

10

Temperature sensor

Tank and collector sensor work together to turn the circulating 
pump(s) on and off at preset temperature differentials.

11

Cold Water Cut-Off Valve

Isolates the tank from incoming water supply.

SYSTEM COMPONENT PART

STORAGE TANK INSTALLATION

Never operate the electrical heating element without being 
certain the solar water heater is completely filled with water.  
If any air is left in the top of the tank, the heating element 
will burn out.

LOCAL CODES 

The installation of this  solar water heater must be in 
accordance with these instructions and all applicable local 
codes and electric utility requirements. In the absence of 
local codes, install in accordance with the latest edition of the 
National Electrical Code (NFPA-70).

TEMPERATURE-PRESSURE RELIEF VALVE 

For protection against excessive pressures and temperatures 
in this water heater, install temperature-pressure protective 
equipment required by local codes, but not less than a 
combination temperature-pressure relief valve certified by 
a nationally recognized testing laboratory that maintains 
periodic inspection of production of listed equipment or 
materials, as meeting the requirements for Relief Valves for 
Hot Water Supply Systems, the latest edition of ANSI Z21.22. 
This valve must be marked with a maximum set pressure not 
to exceed the marked hydrostatic working pressure of the 
water heater (150 lbs./sq. in.).
Install the temperature-pressure relief valve directly into the 
fitting of the water heater.  Position the valve downward and 
provide a discharge pipe that must terminate a maximum 
of six inches above a fl oor drain or external to the building. 

In cold climates, it is recommended that the discharge pipe 
be terminated at an adequate drain inside the building.  Be 
certain that no contact is made with any live electrical part. 
The discharge opening must not be blocked or reduced in size 
under any circumstances.  Excessive length, over 15 feet, or 
use of more than two elbows can cause restriction and reduce 
the discharge capacity of the valve.

No valve or other obstruction is to be placed between the 
temperature-pressure relief valve and the tank. Do not 
connect tubing directly to discharge drain unless a 6” air 
gap is provided. To prevent bodily injury, hazard to life 
or damage to property, the temperature-pressure relief 
valve must be allowed to discharge water in quantities 
should circumstances demand. If the discharge pipe is not 
connected to a drain or other suitable means, the water flow 
may cause property damage.

The Discharge Pipe:

•   Shall not be smaller in size than the outlet pipe size of the 

temperature-pressure relief valve, or have any reducing 
couplings or other restrictions.

•   Shall not be plugged or blocked.

•   Shall be of material listed for hot water distribution.

•   Shall be installed so as to allow complete drainage of both the 

temperature-pressure relief valve, and the discharge pipe.

•   Must terminate a maximum of six inches above a floor drain 

Содержание SRCC OG-100

Страница 1: ...TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOUARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER Instruction Manual RESIDENTIAL SOLAR WAT...

Страница 2: ...he water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...erated to keep the water hot throughout the rest of the day and night However on days when the sky is cloudy or when large quantities of hot water are being used we recommend leaving the backup heater...

Страница 5: ...R COLLECTOR INSTALLATION 13 Collector Location 13 General Considerations 13 Collector Orientation 13 14 Spanner Mounting 15 17 Attaching Collector to Mounting Brackets 18 Collector Piping 19 Collector...

Страница 6: ...G THE SOLAR WATER HEATER SECTION INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM 6 Maximum Air Gap Piped To An Adequate Drain At Least 2 Greater Than The...

Страница 7: ...PRESSURE RELIEF VALVE For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a com...

Страница 8: ...e a choice of where to install the solar water heater these ideas may help you decide 1 Put the solar water heater indoors as close as possible to where you use the most hot water This water heater is...

Страница 9: ...ater heater is installed in a closed water system such as one having a back flow preventer check valve or water meter with check valve in the cold water supply line means shall be provided to control...

Страница 10: ...t voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from the fuse box or circuit...

Страница 11: ...rclockwise to decrease the temperature 4 Fold the insulation back in place and replace the access panel 5 Turn ON the power supply A non adjustable high temperature limit control operates before steam...

Страница 12: ...al anode rod may be available if water odor or discoloration occurs NOTE This rod may reduce but not eliminate water odor problems The water supply system may require special filtration equipment from...

Страница 13: ...rated assemblies Ensure the mounting surface is solid and able to with stand in excess of 330lbs 150kg of pull force that may be encountered during high winds Consult a structural engineer if in doub...

Страница 14: ...204 244 295 9 2 12 69 78 90 104 123 139 157 180 205 14 3 12 63 69 78 88 101 111 123 136 149 18 4 12 59 64 71 78 88 96 105 115 123 23 5 12 54 59 64 70 77 83 89 96 102 27 6 12 52 55 59 64 70 75 80 86 9...

Страница 15: ...en determined that the spanner mounting method is the most suitable for this application Consult with your installer if other mounting means are required for your installation 1 After locating the mou...

Страница 16: ...HORIZONTAL MOUNTING RAFTER MOUNTING BRACKET RAFTER Figure 14 Figure 15 B B C C A DRILL POINTS CLEARANCE HOLE for 5 16 BOLT RAFTER D BASED ON 16 CENTER RAFTERS B B C C A DRILL POINTS CLEARANCE HOLE for...

Страница 17: ...SCREWS FENDER WASHER LOCK WASHER NUT ROOF RAFTER SPACER BLOCK Figure 16 Table 4 IF MOUNTING WITH AN OPTIONAL TILT MOUNT KIT FOR OPTIMAL COLLECTOR ANGLE REFER TO ITS INSTRUCTION SHEET FOR THE APPLICAB...

Страница 18: ...unting brackets prior to raising the collectors The collector can then be set on the lower mounting brack ets while the top clips are fastened over the lip on the collector frame 4 After the solar col...

Страница 19: ...spacing of collectors as attachment of piping is easiest with properly aligned collectors The connection between the collector panels is made with copper unions or couplings To aid in installation th...

Страница 20: ...ration Ensure that all roof penetrations required to plumb and mount the solar collector are properly flashed and sealed in accordance with standard roofing practices The return and supply lines shoul...

Страница 21: ...a com parable level of knowledge specialist The following must be observed during installation and start up Relevant local and national codes Accident prevention regulations of the professional associ...

Страница 22: ...HARGE LINE DRAIN VALVE CONNECTION SET WITH EXPANSION TANK Figure 22 6 Connect a discharge line to the pressure relief valve in the solar circuit 7 Connect the stainless steel corrugated hose to the sa...

Страница 23: ...ed to pump to the tank return threaded fitting Figure 25 FUNCTION Check valves The solar station is equipped with check valves in the supply and the return ball valve J Q For filling venting and flush...

Страница 24: ...priate drain 12 Turn the supply ball valve b to 90 horizontal so that the valve is closed 13 Turn on the supply water and open the fill valve d then leave running for 15 minutes to flush debris out of...

Страница 25: ...st the solar pump speed using the pump speed selector on the side of the pump f Set the speed to the lowest level possible to achieve the recommended system flow rate See Table 5 NUMBER OF COLLECTORS...

Страница 26: ...r loop pump upper primary and one for the water loop pump lower secondary Relay 1 primary pump 18 Line power R1 17 Neutral N 13 Ground Relay 2 secondary pump 16 Line power R2 15 Neutral N 14 Ground Th...

Страница 27: ...d button down for 2 seconds and the system setting screens can then be shown If an adjustable value is shown on the display is indicated To change the set value press the Set button 3 so that flashes...

Страница 28: ...quickly blinking if there is a sensor error Operation control lamp indication Constantly green system operation normal Red green blinking initialization phase manual operation Red blinking sensor err...

Страница 29: ...ssioning menu press button 3 The controller is now ready for operation with typical settings to suit the system layout The settings made in the commissioning menu can be changed later on in the corres...

Страница 30: ...e value for heat quantity will be set to 0 In order to finish the reset procedure the set button 3 must be pressed in order to confirm In order to interrupt the reset procedure no button should be pre...

Страница 31: ...ep If the temperature decreases the secondary pump will decrease by 1 step followed by the primary pump n1MN n2MN Minimum pump speed Adjustment range 30 to 100 Recommended setting 30 A relative minimu...

Страница 32: ...available when OCF is active CFRF Antifreeze temperature off Adjustment range 40 to 50 F Recommended setting 41 F Channel only available when OCF is active O TC Tube collector function Adjustment OFF...

Страница 33: ...MAN1 MAN2 as follows Operating mode OFF relay off flashing AUTO relay in automatic operation ON relay on flashing n1 2 LO minimum speed Note Always adjust the operating mode back to Auto when the cont...

Страница 34: ...valve in solar pump station Inspect valve and repair or replace Cold water supply dip tube Missing or defective Replace dip tube Collectors Absorber coating degradation Replace collector Collector pan...

Страница 35: ...er fuse Repair or replace Flow rated too high or too low Adjust flow rate Faulty pump Listen for irregular noises in pump operation Feel collector feed and return line for temperature difference Ensur...

Страница 36: ...tial set too low Reset off differential according to recommendation Controller set to on position Set system operation to Auto Pump operated but no fluid flows from collectors Air Scoop System air loc...

Страница 37: ...pressure drops unexpectedly contact your installation contractor immediately to diagnose the problem and recharge the system SOLAR PANEL CLARITY If you live in a dusty climate once a month wash off d...

Страница 38: ...Loop Dip Tube w Nipple 9006790005 12 Plastisert Nipple 9003976015 13 T P Valve 9000728015 14 Drain Valve 9003906015 SOLEX DWHX PUMP STATION SERVICE PARTS 15 Temperature Gauge Supply Red 9007789005 16...

Страница 39: ...l Protection Exposure Limits Component List Type Value Propylene glycol Personal Protection Eye Face Protection Use safety glasses Skin Protection Wear clean body covering clothing Hand protection Use...

Страница 40: ...40...

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