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freezing temperatures, it must be drained. Water, if left in 
the tank and allowed to freeze, will expand and damage 
the solar water heater.
1.  Turn “OFF” the electrical supply to the solar water heater.

Make sure the electrical supply to the solar water heater 
is turned OFF.  Failure to heed this will result in the 
possibility of DEATH, SERIOUS BODILY INJURY OR 
PROPERTY DAMAGE.

2.  Open a nearby hot water faucet until the water is no 

longer hot, then turn off the cold water supply and open 
the drain valve, leaving the hot water faucet open.

3.  The drain valve must be left open during the shut-down 

period. Once the solar water heater is drained close the 
hot water faucet.

ELEMENT 

In some water areas, scale or mineral deposits will build up 
on heating elements.  This build up may cause a rumbling 
noise.  Follow the element replacement directions to remove 
the elements from the tank.  Soaking in vinegar and scraping 
will remove the mineral deposit.  Be careful not to bend the 
element.

ELEMENT REPLACEMENT 

Replacement elements must (1) be the same voltage and 
(2) no greater wattage than listed on the model and rating 
plate affi xed to the solar water heater.

1.  Turn OFF the electrical supply to the solar water heater.

Make sure the electrical supply to the solar water heater 
is turned OFF.  Failure to heed this will result in the 
possibility of DEATH, SERIOUS BODILY INJURY OR 
PROPERTY DAMAGE.

2.  Drain the solar water heater. Follow the directions for 

draining.

3.  Take off the access panel and take off the access panel 

and remove the insulation. Disconnect the wires from the 
heating element terminals.

4.  Use an element wrench to remove the element and gasket.  

You should always use a new gasket when you replace the 
element.

5.  Install new element.
6.  Reconnect the wires as they were.
7.  Fill the tank , following the filling directions on page 9. Fill 

the tank completely with water, BEFORE you turn on the 
electric supply.

ANODE 

Each water heater contains at least one anode rod, which 
will slowly deplete (due to electrolysis) prolonging the life 
of the water heater by protecting the glass-lined tank from 
corrosion. Adverse water quality, hotter water temperatures, 
high hot water usage, hydronic heating devices, and water 
softening methods can increase the rate of anode rod 
depletion. Once the anode rod is depleted, the tank will 
start to corrode, eventually developing a leak.
Certain water conditions will cause a reaction between the 
anode rod and the water. The most common complaint 
associated with the anode rod is a “rotten egg smell” 
produced from the presence of hydrogen sulfide gas 
dissolved in the water. IMPORTANT: Do not remove this rod 
permanently as it may void any warranties. A special anode 
rod may be available if water odor or discoloration occurs. 
NOTE: This rod may reduce but not eliminate water odor 
problems. The water supply system may require special 
filtration equipment from a water conditioning company to 

successfully eliminate all water odor problems.
Artificially softened water is exceedingly corrosive because 
the process substitutes sodium ions for magnesium and 
calcium ions. The use of a water softener may decrease 
the life of the water heater tank.
The anode rod should be inspected after a maximum of 
three years and annually thereafter until the condition of 
the anode rod dictates its replacement. NOTE: artificially 
softened water requires the anode rod to be inspected 
annually.
The following are typical (but not all) signs of a depleted 
anode rod:

• The majority of the rod’s diameter is less than 3/8”.
• Significant sections of the support wire (approx. 1/3 or    
  more of the anode rod’s length) are visible.

If the anode rod shows signs of either 
or both it should be replaced. NOTE: 
Whether re-installing or replacing the 
anode rod, check for any leaks and 
immediately correct if found.

In replacing the anode:
1.  Turn off power supply to the water 

heater.

2.  Shut off the water supply and 

open a nearby hot water faucet to 
depressurize the water tank.

3.  Drain approximately 5 gallons 

of water from tank. (Refer to 
“Draining and Flushing” for proper 
procedures). Close drain valve.

4.  Remove old anode rod.

5.  Use Teflon® tape or approved pipe sealant on threads 

and install new anode rod.

6.  Turn on water supply and open a nearby hot water 

faucet to purge air from water system. Check for any 
leaks and immediately correct any if found.

7.  Restart the water heater as directed in this manual. 

See the Storage Tank Repair Parts section for anode 
rod location.

TEFLON® is a registered trademark of E.I. Du Pont De 
Nemours and Company.
Hydrogen gas can be produced in a hot water system that 
has not been used for a long period of time (generally two 
weeks or more).  Hydrogen gas is extremely flammable and 
explosive.  To prevent the possibility of bodily injury under 
these conditions, open the hot water faucet for several 
minutes at the kitchen sink before any electrical appliances 
which are connected to the hot water system are used (such 
as a dishwasher or washing machine).  If hydrogen gas is 
present, there will probably be an unusual sound similar 
to air escaping through the pipe as the hot water faucet is 
opened.  There must be no smoking or open flame near 
the faucet at the time it is opened.

WATER HEATER SOUNDS 

1.  The solar water heater is equipped with an immersion

 heating element for fastest recovery.  If the solar water 
heater occasionally makes noises this is not a defect or a
safety hazard.

2.  Lime or scale has accumulated on the heating element

causing a hissing sound.  Element scale removal can be
accomplished by using vinegar or by scraping.

Figure 9.

Содержание SRCC OG-100

Страница 1: ...TO THE LOCAL DEALER FROM WHOM THE WATER HEATER WAS PURCHASED IF YOUARE UNSUCCESSFUL PLEASE WRITE TO THE COMPANY LISTED ON THE RATING PLATE ON THE WATER HEATER Instruction Manual RESIDENTIAL SOLAR WAT...

Страница 2: ...he water heater as they relate to the installation of electric water heaters The qualified installer must have a thorough understanding of the water heater Instruction Manual Service Agency A service...

Страница 3: ...3 GENERAL SAFETY...

Страница 4: ...erated to keep the water hot throughout the rest of the day and night However on days when the sky is cloudy or when large quantities of hot water are being used we recommend leaving the backup heater...

Страница 5: ...R COLLECTOR INSTALLATION 13 Collector Location 13 General Considerations 13 Collector Orientation 13 14 Spanner Mounting 15 17 Attaching Collector to Mounting Brackets 18 Collector Piping 19 Collector...

Страница 6: ...G THE SOLAR WATER HEATER SECTION INSTALL THERMAL EXPANSION TANK OR DEVICE IF WATER HEATER IS INSTALLED IN A CLOSED WATER SYSTEM 6 Maximum Air Gap Piped To An Adequate Drain At Least 2 Greater Than The...

Страница 7: ...PRESSURE RELIEF VALVE For protection against excessive pressures and temperatures in this water heater install temperature pressure protective equipment required by local codes but not less than a com...

Страница 8: ...e a choice of where to install the solar water heater these ideas may help you decide 1 Put the solar water heater indoors as close as possible to where you use the most hot water This water heater is...

Страница 9: ...ater heater is installed in a closed water system such as one having a back flow preventer check valve or water meter with check valve in the cold water supply line means shall be provided to control...

Страница 10: ...t voltage can cause problems which can result in DEATH SERIOUS BODILY INJURY OR PROPERTY DAMAGE If you have any questions or doubts consult your electric company If wiring from the fuse box or circuit...

Страница 11: ...rclockwise to decrease the temperature 4 Fold the insulation back in place and replace the access panel 5 Turn ON the power supply A non adjustable high temperature limit control operates before steam...

Страница 12: ...al anode rod may be available if water odor or discoloration occurs NOTE This rod may reduce but not eliminate water odor problems The water supply system may require special filtration equipment from...

Страница 13: ...rated assemblies Ensure the mounting surface is solid and able to with stand in excess of 330lbs 150kg of pull force that may be encountered during high winds Consult a structural engineer if in doub...

Страница 14: ...204 244 295 9 2 12 69 78 90 104 123 139 157 180 205 14 3 12 63 69 78 88 101 111 123 136 149 18 4 12 59 64 71 78 88 96 105 115 123 23 5 12 54 59 64 70 77 83 89 96 102 27 6 12 52 55 59 64 70 75 80 86 9...

Страница 15: ...en determined that the spanner mounting method is the most suitable for this application Consult with your installer if other mounting means are required for your installation 1 After locating the mou...

Страница 16: ...HORIZONTAL MOUNTING RAFTER MOUNTING BRACKET RAFTER Figure 14 Figure 15 B B C C A DRILL POINTS CLEARANCE HOLE for 5 16 BOLT RAFTER D BASED ON 16 CENTER RAFTERS B B C C A DRILL POINTS CLEARANCE HOLE for...

Страница 17: ...SCREWS FENDER WASHER LOCK WASHER NUT ROOF RAFTER SPACER BLOCK Figure 16 Table 4 IF MOUNTING WITH AN OPTIONAL TILT MOUNT KIT FOR OPTIMAL COLLECTOR ANGLE REFER TO ITS INSTRUCTION SHEET FOR THE APPLICAB...

Страница 18: ...unting brackets prior to raising the collectors The collector can then be set on the lower mounting brack ets while the top clips are fastened over the lip on the collector frame 4 After the solar col...

Страница 19: ...spacing of collectors as attachment of piping is easiest with properly aligned collectors The connection between the collector panels is made with copper unions or couplings To aid in installation th...

Страница 20: ...ration Ensure that all roof penetrations required to plumb and mount the solar collector are properly flashed and sealed in accordance with standard roofing practices The return and supply lines shoul...

Страница 21: ...a com parable level of knowledge specialist The following must be observed during installation and start up Relevant local and national codes Accident prevention regulations of the professional associ...

Страница 22: ...HARGE LINE DRAIN VALVE CONNECTION SET WITH EXPANSION TANK Figure 22 6 Connect a discharge line to the pressure relief valve in the solar circuit 7 Connect the stainless steel corrugated hose to the sa...

Страница 23: ...ed to pump to the tank return threaded fitting Figure 25 FUNCTION Check valves The solar station is equipped with check valves in the supply and the return ball valve J Q For filling venting and flush...

Страница 24: ...priate drain 12 Turn the supply ball valve b to 90 horizontal so that the valve is closed 13 Turn on the supply water and open the fill valve d then leave running for 15 minutes to flush debris out of...

Страница 25: ...st the solar pump speed using the pump speed selector on the side of the pump f Set the speed to the lowest level possible to achieve the recommended system flow rate See Table 5 NUMBER OF COLLECTORS...

Страница 26: ...r loop pump upper primary and one for the water loop pump lower secondary Relay 1 primary pump 18 Line power R1 17 Neutral N 13 Ground Relay 2 secondary pump 16 Line power R2 15 Neutral N 14 Ground Th...

Страница 27: ...d button down for 2 seconds and the system setting screens can then be shown If an adjustable value is shown on the display is indicated To change the set value press the Set button 3 so that flashes...

Страница 28: ...quickly blinking if there is a sensor error Operation control lamp indication Constantly green system operation normal Red green blinking initialization phase manual operation Red blinking sensor err...

Страница 29: ...ssioning menu press button 3 The controller is now ready for operation with typical settings to suit the system layout The settings made in the commissioning menu can be changed later on in the corres...

Страница 30: ...e value for heat quantity will be set to 0 In order to finish the reset procedure the set button 3 must be pressed in order to confirm In order to interrupt the reset procedure no button should be pre...

Страница 31: ...ep If the temperature decreases the secondary pump will decrease by 1 step followed by the primary pump n1MN n2MN Minimum pump speed Adjustment range 30 to 100 Recommended setting 30 A relative minimu...

Страница 32: ...available when OCF is active CFRF Antifreeze temperature off Adjustment range 40 to 50 F Recommended setting 41 F Channel only available when OCF is active O TC Tube collector function Adjustment OFF...

Страница 33: ...MAN1 MAN2 as follows Operating mode OFF relay off flashing AUTO relay in automatic operation ON relay on flashing n1 2 LO minimum speed Note Always adjust the operating mode back to Auto when the cont...

Страница 34: ...valve in solar pump station Inspect valve and repair or replace Cold water supply dip tube Missing or defective Replace dip tube Collectors Absorber coating degradation Replace collector Collector pan...

Страница 35: ...er fuse Repair or replace Flow rated too high or too low Adjust flow rate Faulty pump Listen for irregular noises in pump operation Feel collector feed and return line for temperature difference Ensur...

Страница 36: ...tial set too low Reset off differential according to recommendation Controller set to on position Set system operation to Auto Pump operated but no fluid flows from collectors Air Scoop System air loc...

Страница 37: ...pressure drops unexpectedly contact your installation contractor immediately to diagnose the problem and recharge the system SOLAR PANEL CLARITY If you live in a dusty climate once a month wash off d...

Страница 38: ...Loop Dip Tube w Nipple 9006790005 12 Plastisert Nipple 9003976015 13 T P Valve 9000728015 14 Drain Valve 9003906015 SOLEX DWHX PUMP STATION SERVICE PARTS 15 Temperature Gauge Supply Red 9007789005 16...

Страница 39: ...l Protection Exposure Limits Component List Type Value Propylene glycol Personal Protection Eye Face Protection Use safety glasses Skin Protection Wear clean body covering clothing Hand protection Use...

Страница 40: ...40...

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