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6

Gas Supply

Explosion Hazard

Use a new CSA approved gas supply line.
Install a shut-off valve.
Do not connect a natural gas water
heater to an L.P. gas supply.
Do not connect an L.P. gas water heater
to a natural gas supply.
Failure to follow these instructions can
result in death, explosion, or carbon
monoxide poisoning.

Gas Requirements

Read the data plate to be sure the water heater is made 
for the type of gas you will be using in your home.

 This 

information will be found on the data plate located near the 
gas control valve/thermostat. If the information does not 
agree with the type of gas available, do not install or light. 
Call your dealer.

Note: 

 An odorant is added by the gas supplier to the gas 

used by this water heater. This odorant may fade over an 
extended period of time. Do not depend upon this odorant 
as an indication of leaking gas.

Gas Piping

The gas piping must be installed according to all local and 
state codes or, in the absence of local and state codes, the 
“National Fuel Gas Code”, ANSI Z223.1(NFPA 54)-latest 
edition.

Table 1 on page 7 provides a sizing reference for commonly 
used gas pipe materials. Consult the “National Fuel Gas 
Code” for the recommended gas pipe size of other materials.

Refer to Figure 3
Note:  When installing gas piping, apply approved pipe joint 
compound.

1.  Install a readily accessible manual shut-off valve in the 

gas supply line as recommended by the local utility. 
Know the location of this valve and how to turn off the 
gas to this unit.

2.  Install a drip leg (if not already incorporated as part of 

the water heater) as shown. The drip leg must be no 
less than three inches long for the accumulation of dirt, 
foreign material, and water droplets.

Figure 3
Gas Piping

Manual Gas
Shut-off Valve

Ground

Joint

Union

3” minimum

Check with
local utility
for minimum height

Drip leg

Gas Pressure

Important:

 The gas supply pressure must not exceed the 

maximum supply pressure as stated on the water heater’s 
data plate. The minimum supply pressure is for the purpose 
of input adjustment.

Gas Pressure Testing

Important:

 This water heater and its gas connection must 

be leak tested before placing the appliance in operation.
• 

If the code requires the gas lines to be tested at a 
pressure exceeding 14” W.C., the water heater and its 
manual shut-off valve must be disconnected from the 
gas supply piping system and the line capped.

• 

If the gas lines are to be tested at a pressure less than 
14” W.C., the water heater must be isolated from the 
gas supply piping system by closing its manual shut-off 
valve.

U.L. recognized fuel gas and carbon monoxide (CO) 
detectors are recommended in all applications and should 
be installed using the manufacturer’s instructions and local 
codes, rules, or regulations.

Note:

 Air may be present in the gas lines and could prevent 

the pilot from lighting on initial start-up. The gas lines 
should be purged of air by a qualified service technician 
after installation of the gas piping system.

3.  Install a ground joint union between the gas valve/

thermostat and the manual shut-off valve. This is to 
allow easy removal of the gas valve/ thermostat.

4.  Turn the gas supply on and check for leaks. Test the 

water heater by brushing on an approved noncorrosive 
leak detection solution. Bubbles forming indicate a 
leak. Correct any leak found.

Содержание 6510381

Страница 1: ...med by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal...

Страница 2: ...as been under water Immediately call a qualified service technician Water heaters subjected to flood conditions or anytime the gas controls main burner or pilot have been submerged in water require re...

Страница 3: ...y personnel a licensed plumber or an authorized service person Important This water heater has a resettable thermal switch installed as part of the Flame Guard Safety System DO NOT attempt to disable...

Страница 4: ...led or leaked in the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been exti...

Страница 5: ...stible materials are stated on the data plate adjacent to the gas control valve thermostat of the water heater The water heater is certified for installation on a combustible floor Important If instal...

Страница 6: ...f the water heater as shown The drip leg must be no less than three inches long for the accumulation of dirt foreign material and water droplets Figure 3 Gas Piping Manual Gas Shut off Valve Ground Jo...

Страница 7: ...areas Combustion air must be free of acid forming chemicals such as sulfur fluorine and chlorine These elements are found in aerosol sprays detergents bleaches cleaning solvents air fresheners paint a...

Страница 8: ...an be drawn from outside of the enclosure One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4 The size of each opening free ar...

Страница 9: ...supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may require larger openings to achieve the...

Страница 10: ...n existing water heater be sure to use the new drafthood supplied with the water heater Figure 9 Drafthood Installation Sheet Metal Screws four provided Drafthood Jacket top Install the drafthood with...

Страница 11: ...erms of its listing It must be connected to the water heater s drafthood by a certified vent connector or by directly originating at the drafthood opening Vertical gas vents must terminate with a list...

Страница 12: ...ine as shown in Figure 14 These valves reduce the point of use temperature of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed wate...

Страница 13: ...s DO NOT add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be d...

Страница 14: ...higher than the working pressure shown on the data plate of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in th...

Страница 15: ...the system Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non...

Страница 16: ...reduce the likelihood of a flammable vapor ignition incident New technology used in meeting these standards makes this product less tolerant of installation errors or improper installation environmen...

Страница 17: ...with the igniter repeat steps 4 7 Continue to hold the button for about 1 minute after the pilot is lit Release the reset button and it will pop back up Pilot should remain lit If the pilot light goe...

Страница 18: ...r Temperature Regulation UNITROL BEFORE LIG HTIN G READ ALL IN STRUCTIO NS CAUTIO N H O T W A R M V A C A T I O N CAUTION W A TER INCREAS E S HOTTER T H E RISK OF SCALD INJ U R Y V A C A T I O N WAR M...

Страница 19: ...rt on page 26 Reset the thermal switch by depressing the small button in the center of the thermal thermal switch Important Correct any issues prior to resetting the thermal switch DO NOT attempt to d...

Страница 20: ...age or deterioration in the venting system Make sure the ventilation and combustion air supplies are not obstructed Build up of soot and carbon on the main burner and pilot burner Check for a soft blu...

Страница 21: ...to see if it is dirty or clogged The burner may be cleaned with soap and hot water Figure 24 N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A...

Страница 22: ...ly Page 23 Figure 25 Two Piece Wire Connector Assembly Two Piece Wire Connector Thermocouple Retainer Clip Manifold Door Other fittings not shown for clarity Pilot T ube Igniter Wire Figure 26 Thermoc...

Страница 23: ...lve for leaks Test the supply connections by brushing on an approved noncorrosive leak detection solution Bubbles forming indicate a leak Correct any leak found 9 Follow the lighting instructions on p...

Страница 24: ...ant The gas control valve thermostat is a standard valve with wire leads that connect to a thermal switch Removing the Gas Valve 1 On the gas control valve thermostat turn the temperature dial counter...

Страница 25: ...te heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve an...

Страница 26: ...nstructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame trap show signs of discoloration and or debris Shut off the gas supply to the water heater a...

Страница 27: ...y System parts Item No Parts Description 1 DRAFTHOOD 2 REDUCER RING SOME MODELS 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE P...

Страница 28: ...e wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gasket door pilot tube thermocouple two piece...

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