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18

Checking the Draft

Burn Hazard

Do not touch vent.
Doing so can result in 
burns.

After successfully lighting the water heater, allow the unit 
to operate for 15 minutes and check the drafthood relief 
opening for proper draft. Make sure all other appliances 
in the area are operating and 
all doors are closed when 
performing the draft test. Pass 
a match flame around the relief 
opening of the drafthood. A 
steady flame drawn into the 
opening indicates proper draft. 
If the flame flutters or is blown 
out, combustion products 
are escaping from the relief 
opening. If this occurs, do not 
operate the water heater until proper adjustments or repairs 
are made to the vent pipe system.

Burner Flames

Inspect the burner 
flames through the 
viewport and compare 
them to the drawings 
in Figure 18. A properly 
operating burner should 
produce a soft blue 
flame. Blue tips with 
yellow inner cones are 
satisfactory. The tips of 
the flame may have a 
slight yellow tint. The 
flame should not be all yellow or have a sharp blue-orange 
color. Contaminated air may cause an orange colored 
flame. Contact a qualified service technician if the flame is 
not satisfactory.

Stacking

Stacking occurs when a series of short draws of hot water 
(3 gallons or less) are taken from the water heater tank. 
This causes increased cycling of the burner and can result 
in increased water temperatures at the hot water outlet. An 
anti-scald device is recommended in the hot water supply 
line to reduce the risk of scald injury.

Emergency Shut Down

Important: Should overheating occur or the gas supply fails 
to shut off, turn off the water heater’s manual gas control 
valve and call a qualified service technician.

Figure 17

Match

Relief

Opening

Drafthood

Figure 18
Flame Characteristics

Tips may have
a yellow tint

Yellow inner
cones are
satisfactory

Correct flame

soft blue

Water temperature over 125°F can cause 
severe burns instantly or death from 
scalds.
Children, disabled and elderly are at 
highest risk of being scalded.
Feel water before bathing or showering.
Temperature limiting valves are 
recommended.

Water Temperature Regulation

UNITROL

BEFORE

LIG

HTIN

G

RE

AD

AL

L IN

ST

RU

CT

IO

NS

CAU

TIO

N

H

O

T

W

A

R

M

V

A

C

A

T

IO

N

CA

UTION

W

A

TE

R INCREA

SE

S

HOTTER

T

H

E

RIS

K OF SCALD

IN

JU

R

Y

V

A

C

AT

IO

N

WA

RM

H

O

T

120°F

Bar

130°F

Bar

Index

Bars

Gas

Control

Knob

Figure 19
Robertshaw Gas Valve/Thermostat
Settings

W

ARN

IN

G

Dial

Stop

130°F

Bar

Reset

Button

The thermostat is adjusted to its lowest temperature when 
it is shipped from the factory. Water temperature can be 
regulated by moving the temperature dial to the preferred 
setting. 

The preferred starting point is 120°F. 

Align 

the index bar on the thermostat with the desired water 
temperature as shown in Figure 19. 

There is a hot water 

scald potential if the thermostat is set too high. 

Important:

  Adjusting the thermostat past the 120°F bar 

on the temperature dial will increase the risk of scald injury. 
Hot water can produce first degree burns within:

120°F (49°C) more than 5 minutes
130°F (54°C) at 20 seconds
140°F (60°C) at 3 seconds
150°F (66°C) at 1-1/2 seconds
160°F (71°C) at less than 1 second

Note:

  During low demand periods when hot water is not 

being used, a lower thermostat setting will reduce energy 
losses and may satisfy your normal hot water needs. If hot 
water use is expected to be more than normal, a higher 
thermostat setting may be required to meet the increased 
demand. When leaving your home for extended periods 
(vacations, etc.) turn the temperature dial to its lowest 
setting. This will maintain the water at low temperatures 
with minimum energy losses and prevent the tank from 
freezing during cold weather.

L.P.G. (Bottled Propane) Models

Liquefi ed petroleum gas is over 50% heavier than air 
and in the occurrence of a leak in the system, the gas 
will settle at fl oor level. Basements, crawl spaces, skirted 
areas under mobile homes (even when ventilated), closets 
and areas below ground level will serve as pockets for 
the accumulation of gas. Before lighting an L.P. gas water 
heater, smell all around the appliance at fl oor level. If you 
smell gas, follow the instructions as given in the warning on 
the front page.
When your L.P. tank runs out of fuel, turn off the gas at 
all gas appliances including pilot lights. After the tank is 
refi lled, all appliances must be re-lit according to their 
manufacturer’s instructions.

Содержание 6510381

Страница 1: ...med by a qualified installer service agency or the gas supplier WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal...

Страница 2: ...as been under water Immediately call a qualified service technician Water heaters subjected to flood conditions or anytime the gas controls main burner or pilot have been submerged in water require re...

Страница 3: ...y personnel a licensed plumber or an authorized service person Important This water heater has a resettable thermal switch installed as part of the Flame Guard Safety System DO NOT attempt to disable...

Страница 4: ...led or leaked in the area of the water heater leave the area immediately and call the fire department from a neighbor s home Do not attempt to clean the spill until all ignition sources have been exti...

Страница 5: ...stible materials are stated on the data plate adjacent to the gas control valve thermostat of the water heater The water heater is certified for installation on a combustible floor Important If instal...

Страница 6: ...f the water heater as shown The drip leg must be no less than three inches long for the accumulation of dirt foreign material and water droplets Figure 3 Gas Piping Manual Gas Shut off Valve Ground Jo...

Страница 7: ...areas Combustion air must be free of acid forming chemicals such as sulfur fluorine and chlorine These elements are found in aerosol sprays detergents bleaches cleaning solvents air fresheners paint a...

Страница 8: ...an be drawn from outside of the enclosure One opening shall be within 12 inches of the top and one within 12 inches of the bottom of the enclosure as shown in Figure 4 The size of each opening free ar...

Страница 9: ...supply openings consideration must be given to the blocking effect of protection louvers grilles and screens These devices can reduce airflow which in turn may require larger openings to achieve the...

Страница 10: ...n existing water heater be sure to use the new drafthood supplied with the water heater Figure 9 Drafthood Installation Sheet Metal Screws four provided Drafthood Jacket top Install the drafthood with...

Страница 11: ...erms of its listing It must be connected to the water heater s drafthood by a certified vent connector or by directly originating at the drafthood opening Vertical gas vents must terminate with a list...

Страница 12: ...ine as shown in Figure 14 These valves reduce the point of use temperature of the water by mixing cold and hot water and are readily available for use 4 If installing the water heater in a closed wate...

Страница 13: ...s DO NOT add any chemicals to the system piping which will contaminate the potable water supply Closed System Thermal Expansion Periodic discharge of the temperature and pressure relief valve may be d...

Страница 14: ...higher than the working pressure shown on the data plate of the water heater The Discharge Line Must not be smaller than the pipe size of the relief valve or have any reducing coupling installed in th...

Страница 15: ...the system Otherwise these bubbles will be trapped in the air handler heat exchanger coil reducing the efficiency Do not connect the water heater to any system or components previously used with non...

Страница 16: ...reduce the likelihood of a flammable vapor ignition incident New technology used in meeting these standards makes this product less tolerant of installation errors or improper installation environmen...

Страница 17: ...with the igniter repeat steps 4 7 Continue to hold the button for about 1 minute after the pilot is lit Release the reset button and it will pop back up Pilot should remain lit If the pilot light goe...

Страница 18: ...r Temperature Regulation UNITROL BEFORE LIG HTIN G READ ALL IN STRUCTIO NS CAUTIO N H O T W A R M V A C A T I O N CAUTION W A TER INCREAS E S HOTTER T H E RISK OF SCALD INJ U R Y V A C A T I O N WAR M...

Страница 19: ...rt on page 26 Reset the thermal switch by depressing the small button in the center of the thermal thermal switch Important Correct any issues prior to resetting the thermal switch DO NOT attempt to d...

Страница 20: ...age or deterioration in the venting system Make sure the ventilation and combustion air supplies are not obstructed Build up of soot and carbon on the main burner and pilot burner Check for a soft blu...

Страница 21: ...to see if it is dirty or clogged The burner may be cleaned with soap and hot water Figure 24 N O T W A H S T R E B O R I A C A V M R A W U T O H T H E R I SK OF Y R U J N I D L A C S R E T T O H W A...

Страница 22: ...ly Page 23 Figure 25 Two Piece Wire Connector Assembly Two Piece Wire Connector Thermocouple Retainer Clip Manifold Door Other fittings not shown for clarity Pilot T ube Igniter Wire Figure 26 Thermoc...

Страница 23: ...lve for leaks Test the supply connections by brushing on an approved noncorrosive leak detection solution Bubbles forming indicate a leak Correct any leak found 9 Follow the lighting instructions on p...

Страница 24: ...ant The gas control valve thermostat is a standard valve with wire leads that connect to a thermal switch Removing the Gas Valve 1 On the gas control valve thermostat turn the temperature dial counter...

Страница 25: ...te heater 7 Correct piping dip tube must be in cold inlet 8 Advise customer DRIP FROM RELIEF VALVE 1 Excessive water pressure 2 Heater stacking 3 Closed water system 1 Use a pressure reducing valve an...

Страница 26: ...nstructions section of this manual for specific requirements NO Is the pilot tube damaged NO Does the flame trap show signs of discoloration and or debris Shut off the gas supply to the water heater a...

Страница 27: ...y System parts Item No Parts Description 1 DRAFTHOOD 2 REDUCER RING SOME MODELS 3 FLUE BAFFLE 4 HEAT TRAP COLD SOME MODELS 5 HEAT TRAP HOT SOME MODELS 6 COLD WATER DIP TUBE 7 ANODE ROD 8 TEMPERATURE P...

Страница 28: ...e wire connector with retainer clip thermal switch and pilot assembly Natural Gas Low Nox Item 17 Manifold door assembly which contains the manifold tube gasket door pilot tube thermocouple two piece...

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