15312
200 Series 36V
Controller Installation
1.
Using a 6mm Allen Wrench, connect the three motor Armature and Ground
connections (M+, M-, and B-).
2.
Connect the two motor Field connections (F+ and F-).
3.
Install the three bolts that hold the controller to the mounting plate.
Section 4 -
D
RIVE
S
YSTEM
Before servicing the belt or other drive components, ensure the vehicle power is
OFF and the wheels are chocked.
BELT TENSIONING AND REPLACEMENT
Belt Tensioning
Adjust both the primary and secondary belts to 1/2” flex. Do NOT over tighten,
as this will cause premature belt wear and excessive drive noise.
1.
Unlock the tensioner by loosening the smaller 3/8” tensioner bolt.
2.
Insert a 3/8” socket wrench into the tensioner, set to loosen (counter-
clockwise).
3.
Apply a small amount of pressure to the socket wrench until there is
approximately 1/2” flex in the belt.
4.
Tighten the smaller 3/8” tensioner bolt to lock the tensioner in place.
It is not necessary to tighten the center nut on the tensioner, but it may be
tightened if desired or if tensioner slip is occurring.
Primary Belt Replacement
Primary belt replacement requires disassembly of the jackshaft components.
When attempting to loosen or tighten jackshaft nuts, stay clear of all belt-driven
components, as they may rotate during this process.
Before servicing, chock the rear wheels of the vehicle.
1.
Remove the guard above the pulleys.
2.
Loosen the primary belt tensioner by loosening the smaller 3/8” bolt.
3.
Remove the nut from the left side of jackshaft
4.
Slide jackshaft toward right side until the tall pulley is free to be removed.
5.
Remove pulley and replace with new belt attached, starting with the belt
around the smaller drive pulley on the motor shaft.
6.
Line up pulley with keyway on the jackshaft and slide the jackshaft left,
through the spacer and bearing.
Fingers or other body parts can get
severely injured by moving drive
components.
Содержание 36V 200 Series
Страница 1: ...15312 Service Manual 200 Series 36V...
Страница 12: ...Page 9 200 Series 36V 15312 Section 6 ELECTRICAL SYSTEM SCHEMATICS Figure 1 Vehicle Schematic...
Страница 13: ...15312 200 Series 36V Figure 2 Motor Controller Schematic...
Страница 18: ...Page 15 200 Series 36V 15312 Section 8 BRAKES BRAKE SYSTEM REPLACEMENT...