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3.7

CENTRAL HEATING SYSTEM - Fig. 5

The boiler is designed for use in a sealed central heating system in accordance with the requirements of BS 5449 and BS 6798.
The system should be designed to operate with flow temperatures of up to 82°C. When designing the system, the pump head, expansion
vessel size, mean radiator temperature, etc. must all be taken into account. Refer to the pump performance table for guidelines.

System volume -

The expansion vessel incorporated into the boiler is suitable for a sealed heating system with a maximum

water content of 80 litres (18 gal). Above 80 litres, consideration should be given to fitting an additional expansion vessel fitted
in the position shown in Fig. 5. To check correct operation of the expansion vessel(s) the system pressure should not be more
than 2.5 bar when the system is at maximum operating temperature (for further guidance refer to BS 7074:1).
The boiler is supplied with the following components built in:-

Pressure relief valve -

complying with BS 6759 and set to operate at 3 bar. The discharge pipe must be routed clear of the

boiler and terminated in such a manner that it can be seen, but cannot cause injury to persons or property.

Pressure gauge -

To indicate the system pressure to be maintained.

Expansion vessel -

Conforming to BS 4814 with a capacity of 8 litres and pre-charged to a pressure of 0.8 bar.

By-pass -

The boiler incorporates a by-pass, however where all radiators are fitted with thermostatic radiator valves it is

recommended a system by-pass, preferably automatic is fitted.

Cyclone -

This is a device fitted in the heating return within the boiler to remove any foreign or solid matter etc. from the

system.

Alpha CD18S/24S/30S - General Boiler Information

3.8

FILLING THE CENTRAL HEATING SYSTEM - Figs. 6, 7

The system design pressure (cold) should be set to 1.0 bar. This pressure is equivalent to a static head (see Fig. 5) of 10.2 metres of water.
Provision should be made to replace water lost from the system. This can be by manual or automatic means, as shown in Figs.
6 and 7. The position for connecting an automatic make-up vessel is indicated in Fig. 5. A double check valve assembly must
be used, as shown in Fig. 7.
Filling of the system must be carried out in a manner approved by the local Water Undertaking. Where allowed, the system may
be filled via a temporary connection as shown in Fig. 6. After filling, always disconnect the flexible hose of the filling loop.
All fittings used in the system must be able to withstand pressures up to 3 bar.
Drain taps (to BS 2879) must be used to allow the system to be completely drained.

Note:

A drain tap should be installed at the lowest

point of the heating circuit and beneath the appliance.

System
drain tap

Static head of system

Make up vessel

Additional expansion
vessel (if required)

Automatic
air vent

Boiler

casing

Heating flow

Heating return