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ROUTINE MAINTENANCE

ROUTINE MAINTENANCE

32

33

2.PCS

Check whether the 

plastic case circuit 

breaker of the 

highvoltage control 

box is closed normally

Once 6 

months

Check whether the 

fixing points at the 

bottom of the 

junction box are 

good

The junction box is 

well fixed

The highvoltage 

control box molded 

case of circuit 

breaker is closed 

normally

Once 6 

months

Check the PCS cable 

terminal for signs of 

overheating

PCS cable

Molded case 

circuit breaker 

for 

high-voltage 

control box

Junction box 

fixed

No signs of 

overheating and 

burning

Once 6 

months

Check if the PCS is 

properly grounded

Check the PCS air inlet 

and outlet for debris

Check the power line 

connection of the 

primary circuit, test 

the insulation 

resistance of the 

primary circuit to 

ground

The cable of the 

primary circuit should 

be firmly connected, 

without deformation, 

broken skin, 

oxidation, and the 

insulation resistance 

should be greater 

than 10MΩ

PCS ground

No rust and damage

No clutter

Once 6 

months

Once 6 

months

Check the PCS fixation

PCS fixed

All fixing bolts have 

been tightened, and 

the marks on the 

screws are not 

misaligned

Once 3 

months

PCS inlet and 

outlet

Primary circuit

Once 12

months

Check the fixation 

between the battery and 

the battery rack

Battery fixed

All battery fixing 

bolts are tightened

Check whether the 

battery is well 

grounded

Battery 

grounding

The rear surface of 

the front cover of 

the battery box 

should be in good 

electrical connection 

with the surface of 

the battery rack and 

the grounding point 

(use a multimeter to 

test the conduction 

state)

Check whether the 

ground wire of the 

battery rack is well 

connected

Once 6 

months

Once 6 

months

Once 6 

months

Check whether the 

appearance of all 

batteries and 

high-voltage control 

boxes in the system is 

normal

The battery rack is 

well fixed

The battery rack 

ground wire is well 

connected to the 

container, and the 

ground screw is fixed 

properly

Once 6 

months

Once 6 

months

Check whether the 

fixing points at the 

bottom of the battery 

rack are good

Battery rack 

fixed

Battery rack 

grounding

Exterior

No rust or damage

Once 6 

months

Once 6 

months

Check if the battery rack 

is rusty or damaged

No rust or damage 

on the surface

Check the wiring of the 

wiring harness

Battery rack 

appearance

There should be 

enough cable tie 

positions for the 

wiring, and there 

should be no 

excessive stress in 

the fixed position of 

the root of the wire 

harness

Once 6 

months

Check the contact 

internal resistance of the 

junction box and the 

cable lug of the PCS 

wiring harness

There is no dust or 

other impurities on 

the surface, and the 

contact surface 

cannot be pressed 

against the heat 

shrinkable sleeve or 

wax tube

Cable lug 

contact interna 

resistance

Harness fixed

Check whether the cable 

is aging or damaged

Check that the 

high-voltage control 

box is well fixed, and 

the front panel is close 

to the battery rack to 

ensure that it is 

completely grounded

No aging or damage

All fixing screws are 

locked

Once 6 

months

Once 6 

months

Cable aging

High-voltage 

control box 

fixed

Содержание Storion-T100

Страница 1: ...pha ess de www alpha ess de Paul Ehrlich Straße 1a 63225 Langen Alpha ESS Australia Pty Ltd 61 1300 968 933 australia alpha ess com www alpha ess com au Unit 1 2 Ralph Street Alexandria NSW 2015 Alpha ESS Italy S r l 39 599 239 50 info alpha ess it www alpha ess it Via Loda 17 41013 Castelfranco Emilia MO Alpha ESS Korea Co Ltd 82 64 721 2004 korea alpha ess com 2F 19 4 Nohyeong 11 gil Jeju si Jej...

Страница 2: ...0 4 1 Check Before Operation 4 2 Power on Procedures 4 3 Power off Procedures 2 1 Keep the Manual 2 2 Operator Requirements 2 3 Protection of Warning Sign 2 4 Setting of Warning Sign for Safety 2 5 Live Line Measurement 2 6 Measuring Equipment 2 7 Electrostatic Prevention 2 8 Moisture Prevention 2 9 Operation after Power Failure 2 10 Minimum Personal Protective Equipment 17 EMS OPERATION 05 This ma...

Страница 3: ...tion 01 This manual applies for Storion T50 T100 Li ion battery energy storage system mainly includes 3 System installation Introduces the installation of T50 T100 including precautions 4 Routine maintenance Introduces items in maintenance of T50 T100 Li ion battery energy storage system including attentions 5 Troubleshooting Introduces the faults of T50 T100 Li ion battery energy storage system c...

Страница 4: ...tteries connected in series parallel in the pack with a battery management system BMS in which accesses to DC side of a bidirectional converter 2 1 Keep the Manual 2 2 Operator Requirements This manual contains important information about operating the system Before operating please read it very carefully The PCS should be operated in strict accordance with the description in the manual in case of...

Страница 5: ...than 95 Repairing or maintaining activities in wet conditions should be avoided or limited 2 8 Moisture Prevention 2 9 Operation after Power Failure The battery system belongs to energy storage system which maintains fatal high voltage even when the DC side is disconnected Therefore touching of the battery output is strictly prohibited The PCS maintains fatal voltage even when both the DC or AC si...

Страница 6: ...of the inverter in this LCD screen B C D F G H I E F H E G ENT Main Interface displays the system working status and information including Power Total AC output power Pload Total load power Battery State of charge SOC offGridMode Current working state of the equipment including alarm type In the Main interface press ENT key to enter the Menu Power 0W Pload 00 0kWh Battery offGridMode Setting Informa...

Страница 7: ...ibrate SOC Reserved Set the installed PV capacity of the grid con nected inverter if the PV inverter is controlla ble it is the total rated power of the PV inverter Set the installed PV capacity of the energy storage machine Setting Function Grid UPS System System Mode Pmeteroffset PmeterMax Peak Shave LowerLimit Enable Offset Start Time 1 End Time 1 Start Time 2 End Time 2 Peak ShaveEN UpperLimit S...

Страница 8: ...Work Mode Charge End Time 1 Charge Start Time 2 Charge Start Time 2 Set the charging end time of the first stage Set the charging start time of the second stage Set the charging start time of the second stage Set the upper limit of charging SOC Charge cut SOC DisCharge Start Time 1 DisCharge End Time 1 Set the discharge time of the first stage Set the first stage to stop the discharge time Set the lo...

Страница 9: ...o re power after setting Server IP Server Port Client IP English Deutsch Local Remote CtrlMode Protocol Scheduling device address Scheduling timeout 0 means unlimited time for EMS connection If the timeout is not set as 0 EMS will not be connected when the time is out Dev_addr EMS_timeout ComMode ModbusRTU ModbusTCP MSID No used Clear inverter power statistics Clear the energy statistics of the me...

Страница 10: ...tch turn it on C After the power is on the LED on the batteries and HV900112 starts flashing E If the battery status is correct turn on the battery and PV switches of the system by pushing up the switch handles The green indicator of the system starts flashing After 10 seconds the red indicator is on F Turn on the load switch and grid switch by pushing up switch handles D After waiting for about 2 m...

Страница 11: ...EMS Setting Function CT Meter Enable NO G Check the system mode is DC EMS Setting Function System Mode DC H Check the maximum charge power of system EMS Setting Function System Mode ChargePower Power 50kW 100kW I Set up the PV storage capacity EMS Setting Function Solar Enable Storage Cap J Set up the generator parameters a Open the generator EMS Setting Function Generator Enable YES b Check the g...

Страница 12: ... Enable YES G Check the meter ratio is correct EMS Setting Function CT Meter Ratio 80 H Check the system mode EMS Setting Function System Mode DC AC Hybrid I Check the maximum charge power of system EMS Setting Function System Mode ChargePower Power 50kW 100kW J Set up the discharge cut SOC of the system EMS Setting Function System Mode DischargeCutSOC 11 K Set up the PV storage capacity EMS Setti...

Страница 13: ...tion System Mode Discharge End Time 1 J Set up the second discharge start time EMS Setting Function System Mode Discharge Start Time 2 K Set up the second discharge end time EMS Setting Function System Mode Discharge End Time 2 L Set up the discharge cut SOC of the system EMS Setting Function System Mode DischargeCutSOC 11 D E F Plug Down button View the power in the viewing interface move right i...

Страница 14: ...ratio METER INSTRUCTION METER INSTRUCTION 22 23 1 Press SET and the screen shows PASS 2 Press ENT and the screen shows 0000 3 Input 0001 as the password and press ENT 4 Set the parameters 5 After settings press SET and the screen shows SAVE 6 Select YES and press ENT to save the settings Examples of display interface Table 4 Partial display interface diagram Current forward active energy 12 34kWh ...

Страница 15: ...s SET to enter SAVE press Enter to select Yes to save H The setting is over 001 EMERGENCY STOP INSTALLATION 24 25 Emergency Stop 07 When the energy storage system is abnormal you can press the emergency stop button EPO on the cabinet door and then follow the step A to E in 4 3 to power it off In order to prevent personal casualty if you want to repair or open the machine after power off please measu...

Страница 16: ...ccording to your own situation Then Click SIGN UP NOW to go to the login page More detailed information can be obtained in Online Monitoring Web server installation Manual Register E mail Contact Number Username Country Region City Town Province State Password Confirm Password Language E mail Contact Person Time Zone Address Zip Code Contact Number User Type S N Sign up Now Back Imprint Privacy Pol...

Страница 17: ...tain the equipment by observing the status of the equipment indicator lights and software monitoring information Check items Check content Time Notes Indicator light 1 Battery Inspection requirements Once 6 months EMS display There is nothing wrong with the EMS display when the system is operating normally The fault light goes out and the interface displays On Grid Mode Flashing green light Once 6...

Страница 18: ...er outage inspection maintenance work etc Check items Check content Time Notes 1 Battery Inspection requirements Check whether the wiring harness between batteries is tightly locked Connection between batteries Connection between the battery and highvoltage control box Once 6 months Check whether the wiring harness between the Battery and the highvoltage control box is locked All locked not loose ...

Страница 19: ...ould be in good electrical connection with the surface of the battery rack and the grounding point use a multimeter to test the conduction state Check whether the ground wire of the battery rack is well connected Once 6 months Once 6 months Once 6 months Check whether the appearance of all batteries and high voltage control boxes in the system is normal The battery rack is well fixed The battery ra...

Страница 20: ...wer off Check if the inverter is damaged or deformed Operating status Environment Check whether the inverter makes abnormal noises during operation Check whether all components are normal during the operation of the inverter Check the temperature of the inverter shell and use a thermal imager to monitor the temperature of the system Check whether the air inlet outlet is normal Check the humidity an...

Страница 21: ...l positive and the ground and the total negative and the ground of the junction cabinet should be 5MΩ Once 6 months Once 6 months Once 6 months Once 6 months Once 6 months Once 6 months Whether the grounding resistance of the battery high voltage box and cabinet is within a reasonable range PCS live part screws collection wiring harness communication wiring harness inspection Use the multimeter to...

Страница 22: ...e of the loads to check if the fault is eliminated If the problem is not resolved stop any operation on the system and contact AlphaESS customer service Pole Ov Temp Pole over temperature fault Shut down the system for about 2 hours then restart the system to see if the fault is eliminated If the problem is not resolved please contact AlphaESS customer service Cell Ov Volt Cell over volt fault Res...

Страница 23: ...he problem is not resolved please contact AlphaESS customer service PV Meter Lost PV Meter Lost Check if the communication cable between the PV side meter and the GRID meter is connected If the problem is not resolved please contact AlphaESS customer service SD Lost SD Lost Restart the system to check if the fault is eliminated If the problem is not resolved please contact AlphaESS customer servic...

Страница 24: ... phase loss in the AC input of the inverter If there is a phase loss please power off and reconnect the cable If the problem is not resolved please contact AlphaESS customer service off_grid_UPLF DC AC subsystem off grid voltage phase lost Fault Check if there is phase loss in the AC input of the inverter If there is a phase loss please power off and reconnect the cable If the problem is not resolved ...

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