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Allied Skid-Pac 1000 Скачать руководство пользователя страница 1

Skid-Pac

TM

Vibratory Plate

Compactor/Driver

Model 1000 &

1000B

Safety, Operation, Maintenance and Parts

Thoroughly read and understand the content of this manual before using the Allied Skid-Pac. The safe and
efficient use of the Allied equipment depends upon proper installation, operation, maintenance and training.

Keep this manual in a convenient location so that it is easily accessible for future reference. Contact your
Allied Dealer or the Allied Customer Service Department for replacement manuals. Inquiries regarding
the content of this manual must include effective date shown on inside cover.

TM573936

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Содержание Skid-Pac 1000

Страница 1: ...nd efficient use of the Allied equipment depends upon proper installation operation maintenance and training Keep this manual in a convenient location so that it is easily accessible for future reference Contact your Allied Dealer or the Allied Customer Service Department for replacement manuals Inquiries regarding the content of this manual must include effective date shown on inside cover TM5739...

Страница 2: ...to change edit delete or modify the content of this document including descriptions illustrations and specifications without prior notification For document updates go to www alliedcp com Revision History for Document No TM573936 Table of Revision History for TM573936 Effective Date Page Summary of Change 15_Sep Throughout Minor format revisions 09_Nov Original Issue of Technical Manual 573936 Tab...

Страница 3: ...Symbol Fig S1 either used alone or in conjunction with a signal word is used to draw attention to the presence of potential safety hazards Signal Words DANGER WARNING and CAUTION are signal words used to express severity of consequences should a hazard be encountered DANGER Indicates an imminent hazard which if not avoided will result in death or serious injury WARNING Indicates an imminent hazard...

Страница 4: ...es Install protective guards on cab to shield operator against fragments debris Personnel maintain a safe distance from the work tool work zone Identifies lift point Personal Protection Equipment Hearing protection Safety eyewear Gloves Safety shoes Falling object Unsupported loads Crush point Falling part Falls into open excavations Trench collapse Electric Shock Gas Oil under pressure Hot surfac...

Страница 5: ...tool that may become hot during operation L4 Lift Point Decal identifies approved lift points of the Allied work tool L5 Supply Pressure Tag A red colored cable tie marked PRESSURE is attached to the SUPPLY hose of the Allied work tool for ease of identification between hoses L6 OIL FILL Decal identifies the location to add oil to fill the oil reservoir Refer to Section 11 5 for more information L...

Страница 6: ...tions Manual 676984 2 L2 Safety Label Stay Clear 676981 2 L3 Safety Label Hot Surface 676983 1 L4 Safety Label Lift Point 676982 2 L5 Info Tag Supply Pressure I D 818676 1 Located on Supply Line L6 Info Label Oil Fill 102728 1 For use with 1000 L7 Info Label Oil Level A102729 1 For use with 1000 L8 ID Label Allied Logo 676653 1 L9 ID Label Skid Pac 578197 2 L10 1 L10 2 ID Label Model 1000 103378 2...

Страница 7: ...ons for workers and bystanders The standard safety precautions expected and required of those working in construction shall include but not limited to Locating existing underground service and utility lines Establishing pedestrian barriers Using personnel protection equipment appropriate to working conditions etc Federal State Local and OSHA Construction Guidelines and Regulations Use the Allied e...

Страница 8: ...pleted Where it was not possible to prevent an unsafe situation by means of a guard safety messages appear on the equipment warning personnel of a recognized hazard Additional guarding not included with the Allied equipment is necessary at the operator s station to protect the operator and other nearby personnel against flying debris from material being cut or demolished Do not handle demolish or ...

Страница 9: ...le of Operation 5 5 0 Selection and Application Guide 6 5 1 Match Skid Pac with the Application 6 5 1 2 Carrier Match Considerations 6 5 2 Allied Auxiliary Conversions Kits 6 Section Page 6 0 Mounting Information 7 6 1 Mounting the Skid Pac 7 7 0 Install Removal from Carrier 8 7 1 Attach to Carrier 8 7 2 Tools Required 8 7 3 Supply and Return Line Connections 8 7 3 Removal from Carrier 9 8 0 Opera...

Страница 10: ...lacement of Labels on Allied Equipment v 2 1 Location of Serial Number 2 2 2 Equipment Identification Tag 2 4 1 Familiarization of Main Components 5 5 1 Allied Conversion Kit 6 Figure Page 6 1 Top Frame Item 3 Identified 7 7 1 Hose Connections 9 7 2 Hose Routing 9 9 1 Oil Fill Level Labels Identified 14 9 2 Location of Oil Fill Level Plugs 14 9 3 Proper Oil Level for Bearings 14 9 4 Position of Fl...

Страница 11: ...be considered all inclusive If further information is required contact your local Allied dealer or the Allied Customer Service Department The content of this document has been reviewed for accuracy Allied Construction Products LLC has endeavored to deliver the highest degree of accuracy and every effort has been made to provide information as complete as possible However continuous improvement of ...

Страница 12: ... Verify that the information contained on the Tag corresponds with the information provided in Section 1 of this manual 2 3 Owner s Record of the Equipment Your local Allied dealer requires the Product Name Model and Serial Number to better assist you with questions regarding parts warranty operation maintenance or repair This information should be copied from the Equipment Identification Tag to t...

Страница 13: ...h installation operation maintenance and transporting of the Allied equipment adhere to the following Read and thoroughly understand the information and procedures detailed in this manual Understand proper operating techniques for all recommended applications Use the Allied attachment only if it is in sound operating condition Take prompt action to rectify any faults that if left uncorrected could...

Страница 14: ...oper installation set up calibration Carelessness Incorrect operating methods Inattention to re lubrication and other maintenance requirements Misuse Unapproved applications Inadequate or absence of training Use of non genuine Allied replacement parts Unapproved modifications Use of grease which is not or is only conditionally pumpable The use of a lubricant type that is unsuitable for the applica...

Страница 15: ...mpaction plate Suspension System Rubber Springs mounted between the Top Frame and Dynamic Assembly isolate the vibratory energy from the carrier Top Frame The Top Frame serves as the connection point used to attach the Skid Pac to the coupler of the skid steer Control Valve The Skid Pac is standard equipped with the multi function control valve Benefits include optimized operation with improved re...

Страница 16: ...ose of the Allied work tool 5 1 4 Hydraulic Circuit Select a carrier equipped with an available auxiliary hydraulic circuit and capable of delivering adequate flow and pressure without loss of hydraulic power when the work tool is activated The pump must produce enough flow for both the speed of the motor and the requirements of the cylinders to maintain down pressure For optimal efficiency allow ...

Страница 17: ... operate the Skid Pac is provided by the skid steer s auxiliary hydraulic circuit The Skid Pac can be attached once the bucket is removed from the carrier It s attached to the skid steer in the same manner as mounting a bucket IMPORTANT Additional information is required if equipped with a non standard coupler Must provide make model series and serial number Fig 6 1 Top Frame Item 3 Identified The...

Страница 18: ...r sudden movement of loads With the bucket removed from the carrier install the Skid Pac in the same manner as mounting a bucket Procedures may vary and you should always follow the instructions in the manual that is provided by the carrier manufacturer The following describes basic procedures to follow when mounting the Skid Pac to a machine equipped with a Universal style mounting coupler The ma...

Страница 19: ...e hydraulic circuit is tested for flow and pressure Tools required for testing include a flow meter and pressure gages Procedures along with a form to record test results are found in the Technical Data section of this manual Questions regarding test results or procedures should be directed to Allied Technical Service 7 3 Removal of Skid Pac From Carrier CAUTION Some procedures may require an assi...

Страница 20: ...ear all personnel from work area before the Skid Pac is operated CAUTION Injury from flying debris Personal protection equipment including safety eyewear must be worn when operating or servicing this equipment Prolonged exposure to high noise levels may risk hearing impairment or loss Hearing protection must be worn when equipment is in operation WARNING Injury from falls into open excavations Est...

Страница 21: ...lar content are the most responsive to compaction through vibratory action Moisture content is also critical to achieving maximum compacted densities of fill material Fill materials may need conditioning prior to compaction IMPORTANT Always practice proper operating techniques Do not allow mounting frame to contact base plate Spring mount and frame damage may result The spring mounts can be stretc...

Страница 22: ... normal operating conditions and must be adjusted accordingly if operating under harsh applications or extreme conditions For example if using water content hydraulic fluid or when operating under conditions of extreme temperatures dust high elevations or extended continuous use components will require more frequent monitoring Use regular component inspection to determine if interval adjustment is...

Страница 23: ...es are exposed Outer coverings are ballooning Flexible part of the hoses are kinked Outer covers have embedded armoring End fittings are displaced 9 4 Check Carrier s Oil Level and Quality CAUTION Follow the recommended service intervals from the carrier manufacturer Check oil level in reservoir Check records for last oil and filter service Test oil quality Review the manufacturer s maintenance sc...

Страница 24: ...on is normal 9 5 4 How To Check Oil Level 1000 CAUTION Hot surface Burn injury if contacted Some components of the machinery become hot during operation Allow parts and fluids to cool before handling IMPORTANT Contamination can shorten bearing life Prevent dirt and debris from contaminating the oil Always clean the area around the plugs prior to removal Oil Fill Oil Level Fig 9 1 Oil Fill and Leve...

Страница 25: ...RTANT Bearings are interference press fit into housing Replacement requires a workshop equipped with a manual arbor or hydraulic press Use standard mechanic s techniques and tools to disassemble and assemble the Skid Pac Questions regarding maintenance repair or operation can be directed to Allied Technical Service For questions regarding replacement parts contact Allied s Customer Service 9 6 2 B...

Страница 26: ...ount at a time 1 Position Skid Pac on flat stable surface 2 Support top mounting frame to remove weight from mounts 3 Loosen all nuts Remove nuts and washers 4 Remove all bolts and mount 5 Position new mount Use alignment bar to align bolt holes 6 Install new bolts washers and nuts 7 Tighten bolt to proper torque Refer to Table 9 2 Fig 9 4 Flat Washer 3 must be placed against rubber side 1 of Spri...

Страница 27: ...rd Tightening Torque Bolt head identification markings SAE Grade and for metric bolts the Property Class is indicated Fig 9 7 Bolt Head Identification Markings SAE Grade 8 Size ft lb N m 3 8 35 47 7 16 65 88 1 2 55 74 1 2 20 1 2 85 115 1 2 13 1 2 95 129 Socket Head 5 8 170 230 Only bearing carrier bolts 5 8 190 257 All except bearing carrier 3 4 270 366 7 8 400 542 NOTE After bolt installation ope...

Страница 28: ... instructions in Section 7 2 Remove all loose debris from attachment 3 Secure hoses to unit to avoid accidental damage 4 Lift work tool only at approved lift points The recommended lifting points are identified with the HOOK pictogram 5 Stabilize and secure the work tool for transport 10 1 2 When the attachment is transported while installed on the carrier 1 Remove all loose debris from the work t...

Страница 29: ... under load Pressure relief too low Check hydraulic supply Correct as necessary Failed bearing Inspect Replace bearing as necessary Motor internal bypass failed seals or worn gears Inspect Replace motor as necessary Operation smooth but at reduced speed Insufficient oil flow Check hydraulic supply Correct as necessary If motor or flow regulator valve was replaced check both for proper match Oil di...

Страница 30: ...gages Record the test measurements in the worksheet provided below Work Mode Engine RPM Flow GPM Load PSI Oil Temp ºF Relief Crack Relief Static Return PSI 0 1000 1500 1800 2000 2200 2400 2600 2800 3000 3200 3400 Work Mode Set to correct position if equipped Engine RPM Set to normal operating speed Flow GPM Record measured flow at each load pressure Load Pressure PSI Gradually increase load using ...

Страница 31: ...st the ground Adjust the engine s rpm to the normal operating speed and set operating mode to work tool The test can begin when the normal operating temperature is reached Start the Skid Pac and record the pressure reading It s normal for the pressure reading to increase and decrease as the carrier applies varying amounts of down pressure Compare your results with the values listed in the General ...

Страница 32: ...pen Static Relief Pressure Also referred to as Full Relief Pressure The pressure measured at the moment the relief valve has opened fully and all oil is by passed Opening Curve The dynamic pressure is always less than the static pressure A relief valve adjusted to a dynamic pressure of 3000 psi 200 Bar will crack open when the preset point is reached but fully opens at a higher pressure The openin...

Страница 33: ...c motor from over speeding 2 Pressure control Protects the hydraulic components from over pressure This is factory pre set at the maximum operating pressure plus 200 psi 14 bar 3 Anti cavitation circuit Controls deceleration of the hydraulic motor and eccentric mass Also protects motor from damage on circuits not set up with an unrestricted free flowing and open return 4 Return line check valve Pr...

Страница 34: ...4000 1800 Minimum Lbs 1 000 kg 1 000 Sound Power Level 105 Est d DBA LWA a The optimal motor speed is reliant upon the carrier s auxiliary circuit to provide the oil flow specified and at a minimum pressure equal to the dynamic relief pressure This is critical if the target for soil density and machine efficiency is to be attained b Verify carrier s main relief is set to the value established by t...

Страница 35: ...measurement with the dimensions in Table 12 2 IMPORTANT The motor is assembled for clockwise rotation Pressurizing the outlet port will damage the motor s internal components Verify correct installation before pressurizing the hydraulic circuit 12 7 Motor and Valve Combination IMPORTANT Incorrect motor and valve combination will result in poor performance or damage Always identify which motor and ...

Страница 36: ...1 3 Valve Varies a 1 Motor Valve Must Match 4 Motor Varies a 1 Motor Valve Must Match 5 Hex Bolt 813290 2 3 8 x 4 6 Flat Washer 653339 2 7 90 Elbow 656531 2 8 45 Elbow 102699 1 9 Adapter 677119 3 10 Hose 22 571856 2 11 Hose 64 102865 2 12 QD Coupler Socket 670007 1 13 QD Coupler Plug 670008 1 14 Pressure ID Tag 818676 1 Located on pressure hose a Refer to Separate Figure and Parts Table This manua...

Страница 37: ...ket Housing 103362 2 1 4 Bearing Housing Motor Side 571550 1 1 5 Hex Bolt 708791 44 1 2 x 1 1 2 1 6 Flat Washer 708512 46 1 7 Socket Bolt 103369 2 x 1 1 2 1 8 Bearing 708507 2 1 9 Gasket 103367 1 1 10 Nut 708787 32 1 11 Hex Bolt 883675 16 1 2 x 2 1 12 Rubber Spring Mount 719749 4 1 13 Bearing Housing Cover 571549 1 1 14 Threaded Plug Socket Head 656775 2 1 15 Pressure Relief Plug A102780 1 This ma...

Страница 38: ... Motor Valve Must Match 4 Motor Varies a 1 Motor Valve Must Match 5 Hex Bolt 813290 2 3 8 x 4 6 Flat Washer 653339 2 7 90 Elbow 656531 2 8 45 Elbow 102699 1 9 Adapter 677119 3 10 Hose 22 571856 2 11 Hose 64 102865 2 12 QD Coupler Socket 670007 1 13 QD Coupler Plug 670008 1 14 Pressure ID Tag 818676 1 Located on pressure hose a Refer to Separate Figure and Parts Table This manual covers Skid Pac mo...

Страница 39: ...Eccentric Assembly 573780 1 1 3 Bearing 573374 2 1 4 Bearing Housing 573783 1 Motor side 1 5 Hex Bolt 708791 28 1 2 x 1 1 2 1 6 Lock washer 719238 12 1 7 Socket Bolt 103369 2 1 2 x 1 1 2 1 8 Flat washer 708512 34 1 9 Nut 708787 32 1 10 Hex Bolt 883675 16 1 2 x 2 1 4 1 11 Bearing Housing 573784 1 Inner 1 12 Rubber Spring Mount 719749 4 This manual covers Skid Pac models 1000 and 1000B Not all parts...

Страница 40: ... the dimensions in Table 13 5 to determine the part number Fig 13 5 Measure L to identify the motor s part number Table 13 5 Motor Valve Information Part Number Option L Length Inch mm Flow gpm lpm Motor Seal Kit Valve Motor Valve Package 1 3 13 16 97 12 45 101346 103304 102650 103006 2 4 1 2 114 18 68 A102668 103304 102516 103007 3 4 3 4 121 21 79 102867 103305 102652 A103008 Package includes one...

Страница 41: ...del number Serial number Description of the part s Part number s Quantity NOTE Check that the model number of your Allied equipment corresponds to the model information described in Sections 1 and 2 of this manual 13 2 Scope of This Manual Figures illustrate and describe the various parts used in the assembly of the model identified in Section 1 of this manual Verify that figures and descriptions ...

Страница 42: ...l No Complete information is required Line Description Part Number Quantity Price 1 2 3 4 5 6 7 8 9 10 Your contact information Your Name Company Name Phone Account Number Fax Purchase order Email Shipping carrier See note below Billing Address Shipping Address Note All backordered parts will be shipped when available via the same method as the original order unless initialed and checked below Ini...

Страница 43: ...TM103349_SP1000B_15sep Notes ...

Страница 44: ...TM103349_SP1000B_15sep R ...

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