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Rockwell Automation Publication 440G-IN016A-EN-P - October 2017

TLSZR/L-GD2 Guard Locking Switch

Installation must be in accordance with the following steps and stated 
specifications and conducted by competent personnel. The unit is not 
to be used as a mechanical stop. Guard stops and guides must be fitted. 
Adherence to the recommended maintenance instructions forms part of 
the warranty.

This device is intended to be part of the safety-related control system of 
a machine. Perform a risk assessment before installation to determine 
whether the specifications of this device are suitable for all operational 
and environmental characteristics of the machine. See 

Technical 

Specifications

 for certification information and ratings.

Use nonremovable screws, bolts, or nuts to mount the switch and 
actuators. Do not over torque the mounting hardware.

For use with flexible actuator only, 440G-A27143.

TLS-Z guard locking switches are classified according to ISO 14119 as 
Type 4 switching devices.The RFID targets are classified as having a 
high level of coding.

Measures are to be taken to minimize the need to defeat and to manage 
the use and availability of spare RFID targets.

Technical Specifications

The device can be used under normal service conditions. Maximum 
altitude up to 2000 m (6561.66 ft).

Voltage drop 2V maximum

ATTENTION: 

Guard locking switches that are activated by the 

Power to Lock principle, 440G-TZS21UPLH, must only be used after 
a risk assessment has shown that the use of a Power to Release 
principle, 440G-TZS21UPRH, is inappropriate, since the guard can 
be immediately opened after a loss of the power supply or upon 
activation of the unlocking signal.

Safety Ratings

Standards 

IEC 60947-5-3, IEC 60947-5-1, IEC 61508, EN ISO 13849-1, ISO 14119

Safety Classification and Functional 
Safety Data

Safety Classification of the guard door position and lock monitoring 
function is PLe, Category 4 to IEC 13949-1, IEC 61508.
For details, see the Rockwell Automation® Functional Safety Data 
Sheet:

http://literature.rockwellautomation.com/idc/groups/literature/
documents/sr/safety-sr001_-en-e.pdf

Certifications 

CE Marked for all applicable EU directives, c-UL-us (UL 508), and TÜV.

Operating Characteristics

TLSZR-GD2 Power 

to 

Release

TLSZL-GD2 Power 

to 

Lock

Assured Locking Distance
[mm (in.)]

Maximum target distance: 13 (0.51)
Maximum clearance between actuator base and switch in the door-
closed position: 5 mm (0.2 in.) (See 

Clearance in Closed Position [mm 

(in)] (and Maximum Actuator Insertion Distance for Locking) on 
page 3

)

Torque for M5 Mounting 

1.4 Nm (12.39 lb-in.)

Torque for Cover Mounting

1.2 Nm (10.62 lb-in.)

Locking Force Fmax 

Plastic pins: 1950 N (488 lb)

  

Steel bolts: 2600 N (585 lb)

Locking Force Fzh (with EN/ISO 
14119) 

Plastic pins: 1500 N (337 lb)

  

Steel bolts: 2000 N (450 lb)

Maximum Output Current (all 
outputs) 

200 mA

Current Consumption - solenoid not 
energized (no load supply current) 

50 mA

Current Consumption - solenoid 
energized (no load supply current)

120 mA (260 mA inrush)

Solenoid Duty Cycle 

100% 

Off-State Current 

< 0.5 mA DC

Maximum Number of Switches 
(connected in series)

Unlimited. See 

Unit Response Time on page 8

Operating Voltage Ue

24V DC +10% / -15%

Frequency of Operating Cycle 

1 Hz maximum

Actuation Speed, Max. 

160 mm (6.29 in.) per second

Actuation Speed, Min. 

100 mm (3.94 in.) per minute

Response Time (Off) 

75 ms first switch, 25 ms additional for each switch

Utilization Category (IEC 60947-5-2) 

DC-13 24V 200 mA

Impulse Withstand Voltage Uimp 

250V

Pollution Degree 

Protection Class 

2

Mechanical Life 

1 x 10

6

 cycles

Environmental

Operating Temperature [C (F)]

-10…+60 °C (+14…140 °F)

Operating Humidity 

5…95% relative

Risk Time

If the RFID door target moves outside of the operating distance, the 
safety outputs are deactivated after a maximum of 60 ms

Rated Insulation Voltage Ui

500V

Enclosure Ingress Rating 

NEMA 3, 4X, 12, 13, IP66, IP67, IP69K

Shock and Vibration

IEC 68-2-27 30 g (1.06 oz), 11 ms/IEC 68-2-6 10…55Hz

Radio frequency 

IEC 61000-4-3
IEC 61000-4-6

General

Housing Material 

UL Approved glass-filled PBT 

Actuator Material 

Stainless steel

Target Material 

UL Approved glass-filled PBT 

Connection

M12 8-pin connector

Protection (the Outputs Are Short Circuit Protected)

Short Circuit Protection 

Incorporated

Current Limitation 

Incorporated

Overload Protection 

Incorporated

False Pulse Protection 

Incorporated

Transient Noise Protection 

Incorporated

Reverse Polarity Protection 

Incorporated

Overvoltage Protection 

Incorporated

Thermal Shutdown/Restart

Incorporated

Outputs

Outputs Description 

Status

Safety 

2 x PNP, 0.2 A max. 

ON (+24V DC)

Operating Characteristics

Содержание 440G-TZS21UPLH

Страница 1: ...itivo senza prima avere letto e compreso le istruzioni per l installazione Queste istruzioni per l installazione sono disponibili per alcune lingue sul sito www rockwellautomation com literature IMPORTANTE Não instale esse dispositivo sem estudar e compreender as instruções de instalação Essa folha de instruções de instalação está disponível em algumas línguas em www rockwellautomation com literat...

Страница 2: ...TÜV Operating Characteristics TLSZR GD2 Power to Release TLSZL GD2 Power to Lock Assured Locking Distance mm in Maximum target distance 13 0 51 Maximum clearance between actuator base and switch in the door closed position 5 mm 0 2 in See Clearance in ClosedPosition mm in and Maximum Actuator Insertion Distance for Locking on page 3 Torque for M5 Mounting 1 4 Nm 12 39 lb in Torque for Cover Mounti...

Страница 3: ...ApproachDirections The actuator and target are always be mounted as close coupled and can approach the switch in any of the three entry slot positions shown Approach from the underside is not allowed Figure 1 Clearance in Closed Position mm in and Maximum Actuator Insertion Distance for Locking Provide a separate mechanical stop to protect the switch Minimum clearance 2 0 08 Maximum assured lockin...

Страница 4: ...ime learn consecutively four different targets and then complete a One Time learn that would help prevent it from learning any more targets Connections 8 Pin Micro M12 Color Function Pin 8 Pin Cordset 889D F8AB or cable version White Aux 1 Brown 24V DC 2 Green Lock 3 Yellow Safety B OSSD Input 4 Gray Safety A OSSD Output 5 Pink Safety B OSSD Output 6 Blue Gnd 0V 7 Red Safety A OSSD Input 8 Replace...

Страница 5: ...ect the 24V DC power to pin 2 The switch conducts a self testing regime at the end of which the diagnostic light emitting diode shows solid red 3 Test to confirm the machine cannot start 4 Confirm the lock control at pin 3 is set to 0V for PTR and 24V for PTL types 5 Test again to confirm the machine cannot start 6 Close the guard door and then confirm the guard is mechanically locked and the diag...

Страница 6: ...0 55 33 1 3 6 5 0 26 25 5 1 20 5 0 81 5 0 2 5 5 0 22 21 0 83 17 0 67 43 1 69 6 0 24 5 0 2 73 2 87 4 0 16 Status Diagnostic LED Target Alignment Mark 14 0 55 2 2 0 09 24 0 94 4 2 0 17 19 2 0 76 M12 18 0 71 20 0 79 8 0 31 40 1 57 31 4 22 6 8 0 27 4 x 5 5 0 22 2 x M3 19 0 75 13 0 51 51 2 0 52 2 05 Actuator Use with flexible actuator only 23 2 0 91 11 9 0 47 19 0 75 440G ATZAE xxxx 29 3 1 15 7 0 28 20...

Страница 7: ...ntingInformation mm in 1 2 N m 10 62 lb in 2 x M5 1 4 N m 12 39 lb in 3 x M5 15 0 59 Steel bolts Plastic pins Fzh 2000 N 450 lb Fzh 1500 N 337 lb 5 0 20 dia 2 x M5 1 4 N m 12 39 lb in 1 2 N m 10 62 lb in 5 5 0 22 6 0 24 20 0 79 86 5 3 4 35 1 38 40 1 57 13 0 51 19 0 75 6 0 24 7 0 28 180 Target Actuator ...

Страница 8: ...es inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V Actuator 5 is in sensing range and locked Switch 5 is functioning properly Series inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V OSSDs are OFF Target Actuator 1 Target Actuator 2 Target Actuator 3 Switch 1 Switch 2 Switch 3 RTN 24V DC Pow...

Страница 9: ... 2 3 4 5 6 7 8 9 RANGE 1 2 3 4 5 6 7 8 9 10 TIME Gry Pnk Brn Yel Red Blu Wht Aux TLSZR GD2 DI 440R D22R2 EMD 440R EM4R2D The safety function initiated by the E Stop meets the safety performance requirements of SIL CL3 per IEC 62061 2015 for Category 0 and has a Category 4 structure that can be used in systems requiring Performance Levels up to PLe per ISO 13849 1 2008 24V Class 2 Power Source M K1...

Страница 10: ... manual release which can indicate abuse or interference Check for damage which can cause loss of sealing at the lid or conduit entry If there is any malfunction or damage no attempts at repair can be made The unit must be replaced before machine operation is allowed DO NOT DISMANTLE THE UNIT DeclarationofConformity This product conforms to the Essential Health and Safety Requirements EHSRs of the...

Страница 11: ...Rockwell Automation Publication 440G IN016A EN P October 2017 11 TLSZR L GD2 Guard Locking Switch Notes ...

Страница 12: ...ve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center Knowledgebase Articles How to Videos FAQs Chat User Forums and Product Notification Updates https rockwellautomation custhelp com Local Technical Support Phone Numbers Locate the phone number for your country http www rockwella...

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