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Rockwell Automation Publication 440G-IN016A-EN-P - October 2017

5

TLSZR/L-GD2 Guard Locking Switch

“Multi-time” Learn Process

Learning the First “Multi-time” Target

• Connect the switch to 24V DC (see 

Wiring Diagrams on page 8

). 

The Status/Diagnostic light-emitting diode blinks the number of 
times a new target can be learned (eight times when new). Then 
repeats, which indicates that the switch has not yet learned a target. 

• The switch automatically starts the learning process as soon as a 

target and actuator are placed into the door-closed, locked position 
of the switch

The learning sequence as indicated by Status/Diagnostic light-emitting 
diode:

Learning Additional New “Multi-time” Targets

Mount the new target to the door and repeat the previous process, 
introduce the target and actuator to the switch as described. While 
finalizing the program, the light-emitting diode blinks Green indicating 
the number of learns remaining.

“One-time” Learn Process

• Proceed as the “Multi-time” learn process indicates except that at the 

programs completion stage withdraw the target and actuator from 
the switch until the light-emitting diode turns to solid Red. Then 
replace the target and actuator back to the switch. This action must 
be completed within 15 s.

• The light-emitting diode blinks and then turns solid to indicate that 

learn is complete:

TLSZR: Solid green
TLSZL: Solid red

For operating Status/Diagnostic light-emitting diode codes, see

Status/

Diagnostic LED Indicator on page 4

.

Functional Testing

A manual functional electric test must be made:

• After installation

• After any maintenance or change of component

• If the guard is used infrequently

– Less than once per month for SIL 3/PLe

– Less than once per year for SIL 2/PLd

1. Confirm guard door is open.

2. Connect the 24V DC power to pin 2. The switch conducts a 

self-testing regime at the end of which the diagnostic light-
emitting diode shows solid red.

3. Test to confirm the machine cannot start.

4. Confirm the lock control at pin 3 is set to 0V for PTR and 24V 

for PTL types.

5. Test again to confirm the machine cannot start.

6. Close the guard door and then confirm the guard is 

mechanically locked and the diagnostic light-emitting diode 
shows solid green.

7. Test to confirm the machine can now start.

8. Change the lock control at pin 3…24V for PTR and 0V for 

PTL types.

9. Confirm the machine stops, the guard door is mechanically 

unlocked, and the machine cannot restart.

IMPORTANT

Leave the target/actuator in the door-closed position during 
the learning process. If they are removed during the learning 
process, the ability to learn an additional target is disabled. 

• Target present:

Blinking Green, 1 Hz rate

• Verifying target:

Blinking Green/Red, 1 Hz rate (15 s)

• Programming switch:

Blinking Green/Red, 4 Hz rate (15 s)

• Programming finalizing:

Blinking Green (number of learns left, 
15 sec)

• Verifying target:

Blinking Green/Red, 1 Hz rate (15 s)

• Ready state (learn is 

completed):

Solid Green (TLSZR), Solid Red 
(TLSZL)

IMPORTANT

For power-to-unlock switches, to be able to withdraw the 
target and actuator away from the switch as described it is 
necessary to execute a manual release.

Status/Diagnostic LED Error Codes during the Learn Process

These code sequences persist until the power off-on cycle is undertaken.

Status/Diagnostic LED - Flashes (4 Hz)

Error Code

Red-Red-Red-Green-Green

Target already learned

Red-Red-Red-Green-Green-Green

Bad RFID; target that is moved out of range

Red-Red-Red-Green-Green-Green-Green

Exceeded learning eight targets

Red-Red-Red-Green-Green-Green-Green-
Green

Unit is locked to One-time learn; cannot learn 
another target

ATTENTION: 

During the functional test, confirm that there are no 

persons in the danger area and that the machine startup causes no 
hazard.

Содержание 440G-TZS21UPLH

Страница 1: ...itivo senza prima avere letto e compreso le istruzioni per l installazione Queste istruzioni per l installazione sono disponibili per alcune lingue sul sito www rockwellautomation com literature IMPORTANTE Não instale esse dispositivo sem estudar e compreender as instruções de instalação Essa folha de instruções de instalação está disponível em algumas línguas em www rockwellautomation com literat...

Страница 2: ...TÜV Operating Characteristics TLSZR GD2 Power to Release TLSZL GD2 Power to Lock Assured Locking Distance mm in Maximum target distance 13 0 51 Maximum clearance between actuator base and switch in the door closed position 5 mm 0 2 in See Clearance in ClosedPosition mm in and Maximum Actuator Insertion Distance for Locking on page 3 Torque for M5 Mounting 1 4 Nm 12 39 lb in Torque for Cover Mounti...

Страница 3: ...ApproachDirections The actuator and target are always be mounted as close coupled and can approach the switch in any of the three entry slot positions shown Approach from the underside is not allowed Figure 1 Clearance in Closed Position mm in and Maximum Actuator Insertion Distance for Locking Provide a separate mechanical stop to protect the switch Minimum clearance 2 0 08 Maximum assured lockin...

Страница 4: ...ime learn consecutively four different targets and then complete a One Time learn that would help prevent it from learning any more targets Connections 8 Pin Micro M12 Color Function Pin 8 Pin Cordset 889D F8AB or cable version White Aux 1 Brown 24V DC 2 Green Lock 3 Yellow Safety B OSSD Input 4 Gray Safety A OSSD Output 5 Pink Safety B OSSD Output 6 Blue Gnd 0V 7 Red Safety A OSSD Input 8 Replace...

Страница 5: ...ect the 24V DC power to pin 2 The switch conducts a self testing regime at the end of which the diagnostic light emitting diode shows solid red 3 Test to confirm the machine cannot start 4 Confirm the lock control at pin 3 is set to 0V for PTR and 24V for PTL types 5 Test again to confirm the machine cannot start 6 Close the guard door and then confirm the guard is mechanically locked and the diag...

Страница 6: ...0 55 33 1 3 6 5 0 26 25 5 1 20 5 0 81 5 0 2 5 5 0 22 21 0 83 17 0 67 43 1 69 6 0 24 5 0 2 73 2 87 4 0 16 Status Diagnostic LED Target Alignment Mark 14 0 55 2 2 0 09 24 0 94 4 2 0 17 19 2 0 76 M12 18 0 71 20 0 79 8 0 31 40 1 57 31 4 22 6 8 0 27 4 x 5 5 0 22 2 x M3 19 0 75 13 0 51 51 2 0 52 2 05 Actuator Use with flexible actuator only 23 2 0 91 11 9 0 47 19 0 75 440G ATZAE xxxx 29 3 1 15 7 0 28 20...

Страница 7: ...ntingInformation mm in 1 2 N m 10 62 lb in 2 x M5 1 4 N m 12 39 lb in 3 x M5 15 0 59 Steel bolts Plastic pins Fzh 2000 N 450 lb Fzh 1500 N 337 lb 5 0 20 dia 2 x M5 1 4 N m 12 39 lb in 1 2 N m 10 62 lb in 5 5 0 22 6 0 24 20 0 79 86 5 3 4 35 1 38 40 1 57 13 0 51 19 0 75 6 0 24 7 0 28 180 Target Actuator ...

Страница 8: ...es inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V Actuator 5 is in sensing range and locked Switch 5 is functioning properly Series inputs are 0V OSSDs are de energized to 0V Green LED is flashing to indicate series inputs are not 24V OSSDs are OFF Target Actuator 1 Target Actuator 2 Target Actuator 3 Switch 1 Switch 2 Switch 3 RTN 24V DC Pow...

Страница 9: ... 2 3 4 5 6 7 8 9 RANGE 1 2 3 4 5 6 7 8 9 10 TIME Gry Pnk Brn Yel Red Blu Wht Aux TLSZR GD2 DI 440R D22R2 EMD 440R EM4R2D The safety function initiated by the E Stop meets the safety performance requirements of SIL CL3 per IEC 62061 2015 for Category 0 and has a Category 4 structure that can be used in systems requiring Performance Levels up to PLe per ISO 13849 1 2008 24V Class 2 Power Source M K1...

Страница 10: ... manual release which can indicate abuse or interference Check for damage which can cause loss of sealing at the lid or conduit entry If there is any malfunction or damage no attempts at repair can be made The unit must be replaced before machine operation is allowed DO NOT DISMANTLE THE UNIT DeclarationofConformity This product conforms to the Essential Health and Safety Requirements EHSRs of the...

Страница 11: ...Rockwell Automation Publication 440G IN016A EN P October 2017 11 TLSZR L GD2 Guard Locking Switch Notes ...

Страница 12: ...ve this document complete the How Are We Doing form at http literature rockwellautomation com idc groups literature documents du ra du002_ en e pdf Technical Support Center Knowledgebase Articles How to Videos FAQs Chat User Forums and Product Notification Updates https rockwellautomation custhelp com Local Technical Support Phone Numbers Locate the phone number for your country http www rockwella...

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