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161 MF— 161 MTM 

Ultima modifica/Last Update: 18/03/2008 Rev0                                                                                                  pagina 12 di 17 

PROBLEM 

CASE 

SOLUTION

 

When welding  the pro-
tection devices of the 
line set off. 

Make sure the welding current does not re-
quire  greater  power  than  the  one  supplied 
by the line.   

Decrease the welding current. 

The welding is non opti-
mal. 

 

Spattering occurs during welding.  

 

 

Porosity in the deposit.  

 

 

Too narrow welding seam (“dry arc”). 

 

 

Too wide welding seam (“too hot weld 
pool”). 

!

Make sure welding polarity is correct, the 
earth clamp is fixed correctly.

 

!

Decrease the set voltage value and check 
the gas emission from the torch. 

!

Increase the electronic inductance pa-
rameter and/or voltage. 

!

Decrease the electronic inductance pa-
rameter and/or voltage. 

The machine stops 
welding and emits an 
acoustic signal.  

The maximum current that can be supplied 
by the machine has been exceeded.  

Decrease the value of the welding parame-
ters. 

Non optimal MIG weld-
ing start. 

Spattering occurs on starting and crackling.  Increase post-gas to decrease the oxidation 

status of the welding wire. 

Gas does not come out 
from solenoid valve. 

 

Excessive gas pressure. 

 
 
 
 

 

Damage solenoid valve wiring. 

 
 
 
 
 

 

The solenoid valve control relay on the 
front panel is damaged. 

 

Solenoid valve is damaged. 

!

Remove the gas connection. Carry out a 
gas test on the front panel in the MIG/TIG 
procedure and check opening of the sole-
noid valve. Reduce gas pressure. Restore 
connections and carry out a gas test.  

!

Switch off the machine and disconnect the 
plug: 

 

Should there be no continuity, single out 
the disconnection and repair it; 

 

Make sure that the wiring contacts are 
correctly inserted in the connectors. 

!

The front panel must be replaced. 

 

!

Should the operations carried out not have 
a positive outcome, replace the solenoid 
valve. 

 
Should the operations carried out not have a 
positive outcome, try to replace the Toroidal 
Transformer. 

Содержание 160 MF

Страница 1: ...va ovac ho stroje Pro Va i bezpe nost je nutn pose kat se sund n m krytu ze stroje po odpojen ze s t po dobu minim ln 5 minut kdy klesne nap t na kondenz torech na hodnotu pod 36 V NOTE Only trained p...

Страница 2: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 2 ALFA IN a s SERVISN TECHNICK DOKUMENTACE voltage 36V 2 BLOKOV SCH MA ELECTRICAL PRINCIPLE DRAWING...

Страница 3: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 3 ALFA IN a s SERVISN TECHNICK DOKUMENTACE...

Страница 4: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 4 ALFA IN a s SERVISN TECHNICK DOKUMENTACE 3 N HRADN D LY SPARE PARTS...

Страница 5: ...CONNECTOR BOARD 1 16 AO 20501 Rychlospo 10 25 kabel MOVABLE PLUG 200A 1 17 012 0004 0010 P edn plastov r m FRONT 1 18 017 0002 0806 Hadice plynov GAS PIPE 1 19 040 0003 1080 Termostat tepeln ochrany T...

Страница 6: ...entil tor FAN 1 45 2686 Plastov pant PLASTIC HINGE 2 46 011 0000 0201 Otev rac kryt posuvu DOOR 1 47 042 0003 0001 Silov transform tor TRANSFORMER 1 4 Z VADY E EN Po Z vada P ina e en LED nebo jej p i...

Страница 7: ...nebo p idejte zemn c kabel na opa nou stranu sva ence P eh t Stroj p li zat en Po kejte a se stroj vychlad 10 LED ALARM sv t Ochrana p ep t Nestandardn proud na hlavn m obvodu Otestujte a opravte hlav...

Страница 8: ...ged Repair or change the potentiometer 8 The penetration of molten pool is not enough MMA The welding current adjusted too low Increase the welding current Airflow disturbance Use the shelter from air...

Страница 9: ...o nap t erven pozice 3 dr ty bo n ku pozice 1 4 Zkontrolujte spojen kontakt tepeln ochrany pomoc testeru diod teplota chladi e nesm b t vy ne 40 C Zkontrolujte spojen mezi obj mkou a erven m dr tem Zk...

Страница 10: ...e Pro kontrolu m stku zm te tento podle n sleduj c tabulky testerem diod erven vodi ern vodi Nam e n hodnota F D OL D F 0 450 D F OL F D 0 450 Obr zek 4 Pro kontrolu tranzistor zm te tyto podle n sled...

Страница 11: ...na silovou PCB Toto za zen slou k ochran PCB p ed vstupn m p ep t m P i p ep t exploduje a zkratuje vstup Je li rozsah zkratu velmi vysok obvod se p eru Obr zek 6 Pro kontrolu tranzistor zm te podle...

Страница 12: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 12 ALFA IN a s SERVISN TECHNICK DOKUMENTACE Obr zek 7 Digit ln multimetr OL ozna uje p eru en obvod...

Страница 13: ...tween the contact input and output and that the varis tor is not broken In case the Poewer Board must be replaced picture 5 Switch the machine off and disconnect the plug Check the mosfet of the switc...

Страница 14: ...anel picture 1 The power board must be replaced The output voltage in each procedure is about 11V and enabling of the thermal protection de vice Wait a few minutes keeping the machine on to favour coo...

Страница 15: ...ne has been exceeded Decrease the value of the welding parame ters Non optimal MIG weld ing start Spattering occurs on starting and crackling Increase post gas to decrease the oxidation status of the...

Страница 16: ...rd is damaged The shunt wires are damaged or not cor rectly inserted Switch off the machine and disconnect the plug The Front Panel must be replaced The Power Board must be replaced Connect the cables...

Страница 17: ...uity of contact of the thermal protection de vice with the diode tester with the heat sink tool temperature less than 40 C Check the continuity between socket and the shunt socket and the output volta...

Страница 18: ...rt circuit on one of these measurements or an OL instead of a numeric value the power board must be replaced The varistor is a blue discs near the ground wire of the power board This device is necessa...

Страница 19: ...wer supply unit carry the following measurements with a diode tester Should there be a short circuit on one of these measurements or an OL instead of a numeric value the power board must be replaced T...

Страница 20: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF Vypracoval Worked out DJ 15 4 2010 P ezkoumal Inspected DJ 15 4 2010 Schv lil Approved VS 15 4 2010...

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