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                  MG022-2 SERVISNÍ MANUÁL / SERVICE MANUAL ALFIN 160-161 MF   

  page 8

 

ALFA IN a. s. ©  

 

 

 

            SERVISNÍ TECHNICKÁ DOKUMENTACE 

Welding cable is broken

 

Wrap, repair or change the 

welding cable

 

Earth cable is not connected 

or loosen

 

Check the earth clamp

 

The plug loosen or connect 
not well 

Check and tighten the plug 

Oil or dust covered the 

workpiece

 

Check and clear out

 

Not easy to start arc in the welding, or easy 
to cause sticking  

MMA/TIG welding selection is 

wrong

 

Selecting the MMA welding 

 

7      

The welding current can not be  
adjusted 

The welding current 
potentiometer in the front 
panel connection not so good 
or damaged 

Repair or change the 
potentiometer 

The penetration of molten pool is not 
enough(MMA) 

The welding current adjusted 
too low 

Increase the welding current 

Airflow disturbance 

Use the shelter from airflow 
Adjust the electrode angle 

 

The electrode eccentricity

 

Change the electrode

 

Incline the electrode to the 

opposite way of the magnetic 

blow 

 

Change the position of earth 

clamp or add  earth cable in the 

two side of workpiece

 

Arc blow 

Magnetic effect

 

Use the short arc operation

 

Over 
welding 
current 

Induce the welding current 
output 

Over heat 
protection 

Working 
time too 
long 

Induce the duty cycle (interval 
work) 

10 

The alarm light is on 

Over current 
protection 

Unusual 
current in 
the main 
circuit 

Test and repair the main circuit 

and drive PCB s/n 6 

5. 

KONTROLA SILOVÉ PCB 

CHECKING THE POWER PCB 

 

Содержание 160 MF

Страница 1: ...va ovac ho stroje Pro Va i bezpe nost je nutn pose kat se sund n m krytu ze stroje po odpojen ze s t po dobu minim ln 5 minut kdy klesne nap t na kondenz torech na hodnotu pod 36 V NOTE Only trained p...

Страница 2: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 2 ALFA IN a s SERVISN TECHNICK DOKUMENTACE voltage 36V 2 BLOKOV SCH MA ELECTRICAL PRINCIPLE DRAWING...

Страница 3: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 3 ALFA IN a s SERVISN TECHNICK DOKUMENTACE...

Страница 4: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 4 ALFA IN a s SERVISN TECHNICK DOKUMENTACE 3 N HRADN D LY SPARE PARTS...

Страница 5: ...CONNECTOR BOARD 1 16 AO 20501 Rychlospo 10 25 kabel MOVABLE PLUG 200A 1 17 012 0004 0010 P edn plastov r m FRONT 1 18 017 0002 0806 Hadice plynov GAS PIPE 1 19 040 0003 1080 Termostat tepeln ochrany T...

Страница 6: ...entil tor FAN 1 45 2686 Plastov pant PLASTIC HINGE 2 46 011 0000 0201 Otev rac kryt posuvu DOOR 1 47 042 0003 0001 Silov transform tor TRANSFORMER 1 4 Z VADY E EN Po Z vada P ina e en LED nebo jej p i...

Страница 7: ...nebo p idejte zemn c kabel na opa nou stranu sva ence P eh t Stroj p li zat en Po kejte a se stroj vychlad 10 LED ALARM sv t Ochrana p ep t Nestandardn proud na hlavn m obvodu Otestujte a opravte hlav...

Страница 8: ...ged Repair or change the potentiometer 8 The penetration of molten pool is not enough MMA The welding current adjusted too low Increase the welding current Airflow disturbance Use the shelter from air...

Страница 9: ...o nap t erven pozice 3 dr ty bo n ku pozice 1 4 Zkontrolujte spojen kontakt tepeln ochrany pomoc testeru diod teplota chladi e nesm b t vy ne 40 C Zkontrolujte spojen mezi obj mkou a erven m dr tem Zk...

Страница 10: ...e Pro kontrolu m stku zm te tento podle n sleduj c tabulky testerem diod erven vodi ern vodi Nam e n hodnota F D OL D F 0 450 D F OL F D 0 450 Obr zek 4 Pro kontrolu tranzistor zm te tyto podle n sled...

Страница 11: ...na silovou PCB Toto za zen slou k ochran PCB p ed vstupn m p ep t m P i p ep t exploduje a zkratuje vstup Je li rozsah zkratu velmi vysok obvod se p eru Obr zek 6 Pro kontrolu tranzistor zm te podle...

Страница 12: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF page 12 ALFA IN a s SERVISN TECHNICK DOKUMENTACE Obr zek 7 Digit ln multimetr OL ozna uje p eru en obvod...

Страница 13: ...tween the contact input and output and that the varis tor is not broken In case the Poewer Board must be replaced picture 5 Switch the machine off and disconnect the plug Check the mosfet of the switc...

Страница 14: ...anel picture 1 The power board must be replaced The output voltage in each procedure is about 11V and enabling of the thermal protection de vice Wait a few minutes keeping the machine on to favour coo...

Страница 15: ...ne has been exceeded Decrease the value of the welding parame ters Non optimal MIG weld ing start Spattering occurs on starting and crackling Increase post gas to decrease the oxidation status of the...

Страница 16: ...rd is damaged The shunt wires are damaged or not cor rectly inserted Switch off the machine and disconnect the plug The Front Panel must be replaced The Power Board must be replaced Connect the cables...

Страница 17: ...uity of contact of the thermal protection de vice with the diode tester with the heat sink tool temperature less than 40 C Check the continuity between socket and the shunt socket and the output volta...

Страница 18: ...rt circuit on one of these measurements or an OL instead of a numeric value the power board must be replaced The varistor is a blue discs near the ground wire of the power board This device is necessa...

Страница 19: ...wer supply unit carry the following measurements with a diode tester Should there be a short circuit on one of these measurements or an OL instead of a numeric value the power board must be replaced T...

Страница 20: ...MG022 2 SERVISN MANU L SERVICE MANUAL ALFIN 160 161 MF Vypracoval Worked out DJ 15 4 2010 P ezkoumal Inspected DJ 15 4 2010 Schv lil Approved VS 15 4 2010...

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