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Content

INTRODUCTION ...................................................................................... 4

SAFETY ................................................................................................... 5

GENERAL REQUIREMENTS ....................................................................... 5

PROTECTIVE EQUIPMENT ......................................................................... 5

RISKS - OVERVIEW ..................................................................................... 5

PROHIBITED ACTIVITIES ............................................................................ 7

CONDITIONS OF USE ............................................................................. 7

ELECTROMAGNETIC COMPATIBILITY ....................................................... 8

TECHNICAL DATA ................................................................................... 8

TORCHES..................................................................................................... 9

CUTTING PARAMETERS (MILD STEEL) ..................................................... 9

TRAFFIC ON POWER GENERATOR ......................................................... 10

REQUIREMENTS FOR SOURCE OF COMPRESSED AIR ................... 10

CONNECTION TO CENTRAL DISTRIBUTION ........................................... 10

MAIN PARTS OF THE MACHINE .......................................................... 12

FRONT AND REAR PANELS ..................................................................... 12

CONTROL PANEL ...................................................................................... 13

ACESSORIES ........................................................................................ 16

PART OF DELIVERY SVAROG 85 PLASMA (HAND) ................................ 16

PART OF DELIVERY SVAROG 85 PLASMA CNC ..................................... 16

ACCESSORIES TO ORDER ....................................................................... 16

HAND CUTTING .................................................................................... 17

SYSTEM SV-FIT ......................................................................................... 17

LIFE ENDURANCE OF CONSUMABLE PARTS ......................................... 18

HOW TO CHOOSE THE RIGHT CONSUMABLE PARTS .......................... 19

DESCTIPTION OF SVH TORCH PARTS .................................................... 19

HAND TORCH SVH-105 HAND AND CONSUMABLES ............................. 19

CONSUMABLE PARTS .............................................................................. 20

SUPERLONG NOZZLE ............................................................................... 21

BEVEL TOLLS AND CIRCLE CUTTING ..................................................... 22

SINGLE-USE CARTRIDGES ...................................................................... 22

HAND CUTTING – FIRST STEPS .......................................................... 23

10.

SOURCES OF POOR QUALITY CUTS.................................................. 24

CUTTING ARC IS UNSTABLE, GOES OFF AND “SHOOTS” ..................... 24

11.

MACHINE CNC CUTTING ..................................................................... 25

SYSTEM SV-FIT ......................................................................................... 25

VITALITY OF CONSUMABLE PARTS ........................................................ 26

HOW TO CHOOSE THE RIGHT CONSUMABLE PARTS .......................... 26

TORCH SVS-105 MACHINE AND CONSUMABLES .................................. 26

NAMES OF SVS TORCH PARTS ............................................................... 26

STARTING KIT for SVS-105 (85 A) ............................................................. 27

12.

MACHINE CUTTING - FIRST STEPS .................................................... 27

13.

INDICATIVE PARAMETERS – CUTTING GAPS ................................... 28

Содержание SVAROG 85 PLASMA

Страница 1: ...ALFA IN a s www alfain eu SVAROG 85 PLASMA CNC manual EN 03 PLASMA CUTTING MACHINE SVAROG 85 PLASMA SVAROG 85 PLASMA CNC OPERATING MANUAL...

Страница 2: ...5 PLASMA CNC 16 ACCESSORIES TO ORDER 16 8 HAND CUTTING 17 SYSTEM SV FIT 17 LIFE ENDURANCE OF CONSUMABLE PARTS 18 HOW TO CHOOSE THE RIGHT CONSUMABLE PARTS 19 DESCTIPTION OF SVH TORCH PARTS 19 HAND TORC...

Страница 3: ...5 A 30 ALUMINIUM 65 A 30 MILD STEEL 45 A 31 STAINLESS STEEL 45 A 31 ALUMINIUM 45 A 31 15 THE MOST COMMON MISTAKES IN MACHINE CUTTING 32 16 MAINTENANCE 33 17 TORCH CONNECTION SCHEMA 34 18 CNC REMOTE CO...

Страница 4: ...ise setting of the required working pressure of the gas and display of the pressure value on the display The proportional valve allows you to precisely set the required pressure or gas flow and allows...

Страница 5: ...met with an intact protective filter 7 Persons in the vicinity of the cutting site must also be informed of the danger and must be provided with protective equipment 8 When cutting especially in small...

Страница 6: ...urce of very intense light and especially ultraviolet radiation This radiation can significantly damage the eyesight in a very short time and with prolonged exposure causes redness to burns of uncover...

Страница 7: ...rovisions The manufacturer is not liable for damage caused by improper use and operation Only use original spare parts from ALFA IN for maintenance and repairs 2 The device complies with IEC 61000 3 1...

Страница 8: ...using in residential areas where the electrical energy is supplied by public low voltage power supply network It can be here potential problems with ensuring of electromagnetic compatibility in this a...

Страница 9: ...e Pierce Cut I2max mm 20 Productive Pierce Cut I2 DC 100 mm 20 Max Pierce Cut I2max mm 25 Max cut separate mat Edge start I2max mm 35 Quality Cut I2max Mild steel mm 30 Stainless steel mm 26 Aluminium...

Страница 10: ...n air tank is 100 l 8 No additional oiling if the pressure air is permitted That could damage the plasma machine and the cutting torch Note Some compressors have a built in compressed air lubricator a...

Страница 11: ...an cool to the dew point and thus condense water droplets AIR FILTER AND WATER SEPARATOR FOR SVAROG PLASMA In order to achieve high cutting quality and to avoid serious faults on the torch it is stron...

Страница 12: ...NT AND REAR PANELS Fig 2 Main parts of the machine front and rear view Pos Description A1 Quick connector earthing cable A2 Connector remote control CNC version only A3 Connector torch A4 Control pane...

Страница 13: ...itching on the machine The value is changed by turning the encoder V1 V3 Gas test active when encoder V1 is pressed for 5 sec The value is changed by turning the encoder V1 Exit the gas test by briefl...

Страница 14: ...back to the cutting current setting Cutting solid material Cutting of perforated material Grooving V6 Change of units active after 3 short presses of encoder V1 change units by turning encoder V1 the...

Страница 15: ...lete Gas flow is active Remote current setting is active The arc is active There is tension on the arc The S mark indicates that the machine and torch are suitable for operations in environments with...

Страница 16: ...le koax 9 0 m SV 125 6 PIN V9030092 Earthing cable 6 m 10 25 200 A 16 mm2 ACCESSORIES TO ORDER Pos Code Description 7192 Starting Kit for SVH 105 Hand 85A 7195 Starting Kit for SVS 105 Machine 85A Fig...

Страница 17: ...uda S777C Fig 4 Carriage P 80 Fig 5 Cart SVAROG 85 Plasma 8 HAND CUTTING SYSTEM SV FIT The SV FIT system allows great variability when using different ends of welding torches or allows to extend the t...

Страница 18: ...the material being cut the length of the cut the air quality presence of moisture oil and dirt the way the cut is started side or puncture the appropriate piercing height cutting mode solid or perfor...

Страница 19: ...e best cut quality it is necessary to use suitable sets of consumable parts The individual assemblies by power and type including order numbers are listed in the table below DESCTIPTION OF SVH TORCH P...

Страница 20: ...20 37 ALFA IN a s www alfain eu CONSUMABLE PARTS CONSUMABLE PARTS STANDARD 20 70 A CONSUMABLE PARTS STANDARD 80 105 A CONSUMABLE PARTS EXTENDED 20 70 A CONSUMABLE PARTS EXTENDED 20 70 A...

Страница 21: ...torch upon delivery STARTING KIT for SVH 105 hand 85A 7192 Starting Kit for SVH 105 hand 85A 5832 Cutting tip 20 50A 2pc 5937 Cutting tip 70A 2pc 7000 Cutting tip 85A 2pc 5830 Electrode 8pc 7073 Nozzl...

Страница 22: ...Cutting tip 70A A4 7162 Ring A SVH A5 7161 Nozzle super long body A6 7160 Super long Electrode A7 7167 Nozzle ejector A8 5936 Diffuser bal 2 BEVEL TOOLS AND CIRCLE CUTTING Fig 10 Bevel tools and circl...

Страница 23: ...d type of material to be cut and the size of the cutting current We recommend testing the samples 3 Plasma cutting may be done in all possible positions vertically horizontally overhead vertical ascen...

Страница 24: ...s before replacing the torch consumable parts 6 Unplug the machine from the mains before any intervention inside the machine 7 Imperfect capture of condensate would cause its elimination in the area o...

Страница 25: ...in try to cut 1 Damaged cutting tip and electrode 2 The position of the torch is not perpendicular to the material 3 Too large distance from the cutting tip to the material 4 Worn electrode or nozzle...

Страница 26: ...itions the nozzle wears first when cutting by hand the electrode lasts about half as long as once When replacing o ring 5790 lubricate the o ring area with lubricant 7101 HOW TO CHOOSE THE RIGHT CONSU...

Страница 27: ...trodes Code Name Quantity 7195 Starting Kit for SVS 105 85 A 5832 Tip 20 50A 5 5937 Tip 60 70A 5 7000 Tip 80 90A 5 5830 Electrode 20 105A 15 7003 Shield Cap Machine 85 105A 1 7194 Shield Cup body 80 1...

Страница 28: ...meter to the cutting power you need 11 Fit the torch to the appropriate nozzle diameter according to the selected cutting current 13 INDICATIVE PARAMETERS CUTTING GAPS The parameters in the table are...

Страница 29: ...m min 3 3 0 3 8 0 1 9 20 7 50 4 3 1 3 8 0 2 7 50 6 10 6 3 3 3 8 0 5 4 60 3 70 8 3 3 3 8 0 5 3 05 2 45 10 4 5 4 5 0 5 1 90 1 55 12 4 5 4 5 0 7 1 40 1 10 16 4 6 4 5 1 0 0 76 0 70 20 5 1 Side start Side...

Страница 30: ...21 STAINLESS STEEL 65 A Sheet thickness mm Cutting height of the torch mm Initial piercing height mm Time of pierce with Productive cut speed m min High cutting quality speed m min 2 1 8 3 8 0 1 10 00...

Страница 31: ...3 8 0 3 7 80 6 60 3 3 0 3 8 0 4 4 90 3 85 4 3 1 3 8 0 4 3 56 2 20 6 3 3 3 8 0 6 2 05 1 35 STAINLESS STEEL 45 A Sheet thickness mm Cutting height of the torch mm Initial piercing height mm Time of pie...

Страница 32: ...ere will be no ignition 5 There is poor electrical contact between the cut sheet and the ground clamp 6 Torch cutting height too high The cutting arc is unstable goes out and shoots 1 Worn nozzle or e...

Страница 33: ...or affect the surrounding equipment If the Torch cable is damaged it must be replaced immediately there is a risk of electric shock current 2 The maintenance of the pneumatic system consists in the r...

Страница 34: ...rc is ON Machines with a CNC interface are equipped with the possibility of remote current setting The setting is performed using current from an external source The output current of the machine can...

Страница 35: ...l service 420 563 034 626 E04 There was no pilot arc ignition Check the supplies E05 Consumables in the Torch did not separate during ignition probably due to a jam Check the supplies E06 QR code PFC...

Страница 36: ...by any other party other than ALFA IN s own service personnel or with prior written consent obtained from ALFA IN Service Department b Equipment that has been used beyond the specifications establish...

Страница 37: ...s enrolled in the LIST of the collective system EKOLAMP s r o under manufacturer s registration number 06453 19 ECZ This symbol on the products and or accompanying documents means that used electrical...

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