Alfa Laval 969951-00, Оригинальное руководство

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Table of Contents
1.0.0 INTRODUCTION
......................................................................................................................................... 4
2.0.0 FIELD OF APPLICATION .......................................................................................................................... 5
3.0.0 SAFETY INSTRUCTIONS AND WARNING
............................................................................................ 6
3.1.0 General Safety Regulations
..................................................................................................................... 7
3.2.0 Safety Regulations during Installation .................................................................................................... 8
3.3.0 Safety Regulations during Operation and Maintenance
...................................................................... 8
3.4.0 Noise Emission
.......................................................................................................................................... 9
3.5.0 Modifications and Reconstruction ........................................................................................................... 9
4.0.0 INSTALLATION AND COMMISSIONING GUIDELINES .......................................................................10
4.1.0 Unpacking
................................................................................................................................................. 10
4.2.0 Lifting Instructions .................................................................................................................................... 11
4.3.0 Electrical Installation ............................................................................................................................... 13
4.4.0 Commissioning Instruction
..................................................................................................................... 13
4.4.1. Commissioning preparation work
.......................................................................................................... 14
5.0.0 STORAGE GUIDELINES ..........................................................................................................................16
6.0.0 GENERAL TECHNICAL DATA
................................................................................................................17
6.1.0 Technical specification:
........................................................................................................................... 17
6.2.0 Equipment list: .......................................................................................................................................... 17
6.3.0 Valve list:
................................................................................................................................................... 17
7.0.0 OPERATING INSTRUCTIONS
.................................................................................................................18
7.1.0 Operating precautions: ........................................................................................................................... 18
7.2.0 Operating Principle
.................................................................................................................................. 18
7.2.1 Start-up preparation:
............................................................................................................................... 20
7.2.2 General Operating procedure: ............................................................................................................... 22
7.3.0 Operating procedures ............................................................................................................................. 24
7.3.1 Start-up, mixing and pre-heating of cleaning liquids
.......................................................................... 24
7.3.2 CIP-cleaning of the heat exchanger ..................................................................................................... 25
7.3.3 Reverse flow ............................................................................................................................................. 26
7.3.4 Neutralization
........................................................................................................................................... 27
7.3.5 Use of pump for emptying HE back to CIP tank ................................................................................. 28
7.3.6 Draining of PHE externally through Pump ........................................................................................... 29
7.3.7 Self draining
.............................................................................................................................................. 30
7.3.8 Self draining of the heat exchanger only
.............................................................................................. 30
7.4.0 Disconnecting the CIP-unit ..................................................................................................................... 31
8.0.0 MAINTENANCE
.........................................................................................................................................32
8.1.0 Introduction
............................................................................................................................................... 32
8.2.0 Control Panel ............................................................................................................................................ 32
8.3.0 Maintenance Interval
............................................................................................................................... 32
9.0.0 TROUBLE SHOOTING
.............................................................................................................................34
10.0.0 SPARE PARTS ..........................................................................................................................................36
10.1.0 Ordering Spare Parts
.............................................................................................................................. 36
10.2.0 Alfa Laval Service
.................................................................................................................................... 36
11.0.0 REVISION HISTORY .................................................................................................................................37
A
PPENDIX
1: EC D
ECLARATION OF CONFORMITY
....................................................................................................... 38