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ALFA IN a.s 

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www.alfain.eu

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2. 

SAFETY INSTRUCTIONS AND WARNINGS 

1.  OPERATION AND MAINTENANCE OF PLASMA ARC EQUIPMENT CAN 

BE DANGEROUS AND HAZARDOUS TO YOURHEALTH. 

2.  Plasma arc cutting produces intense electric and magnetic emissions that 

may interfere with the proper function of cardiac pacemakers, hearing aids, 
or other electronic health equipment. Persons who work near plasma arc  
cutting applications should consult their medical health professional and the 
manufacturer of the health equipment to determine whether a hazard exists. 

3.  Once the packing has been opened, make sure that the machine is not 

damaged. If in any doubt, call the service centre. 

4.  This equipment must only be used by qualified personnel.  
5.  During installation, any electric work must only be carried out by trained 

personnel. 

6.  The machine must be used in a dry place with good ventilation. 
7.  Make sure that no metal dust can be drawn in by the fan inside the 

machine, as this could cause damage to the electronic circuits. 

8.  It is prohibited to connect more than one INVERTER generator in series or 

in parallel. 

9.  When installing the machine, follow the local regulations on safety. 
10.  The position of the machine must allow easy access by the operator to 

the controls and connectors. 

11.  When the cutting machine is operating, all its covers and doors must be 

closed and well fixed. 

12.  Do not expose the cutting machine to direct sunlight or to heavy rain. 

This equipment conforms to protection rating IP23S. 

13.  The operator must wear gloves, clothes, shoes, and a helmet or a 

welder’s helmet, which protect and are fire-resistant in order to protect him 
against electric shock, flashes and sparks from cutting. 

14.  The operator must protect his eyes with safety visor or mask designed for 

welding, fitted with standard safety filters. He should also be aware that 
during plasma cutting ULTRAVIOLET RADIATION is emitted. Therefore it is 
vital that his face is also protected from radiation. Ultraviolet rays produce 
the same harmful effect as sun burning on unprotected skin.  

15.  The operator is obliged to warn anyone near the cutting area of the risks 

that cutting involves and to arrange to provide adequate protection 
equipment. 

16.  Keep all fumes and gases from the breathing area. 
17.  Keep your head out of the fume plume. 
18.  Use an air-supplied respirator if ventilation is not adequate to remove all 

fumes and gases. 

19.  The kinds of fumes and gases from the plasma arc depend on the kind of 

metal being used, coatings on the metal, and the different processes. You 
must be very careful when cutting or welding any metals which may contain 

Содержание PEGAS 160 PLASMA

Страница 1: ...ALFA IN a s www alfain eu PEGAS 160 PLASMA MANUAL EN 1 PLASMA CUTTING MACHINE PEGAS 160 PLASMA OPERATING MANUAL...

Страница 2: ...DATA 8 5 OPERATOR CONTROLS 9 5 1 FRONT AND REAR PANELS 9 6 ACCESSORIES 10 6 1 PART OF DELIVERY 10 6 2 ON REQUEST 11 7 GETTING STARTED 14 7 1 FIRST STEPS 14 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AI...

Страница 3: ...exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information contained...

Страница 4: ...sy access by the operator to the controls and connectors 11 When the cutting machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the cutting machine to direct...

Страница 5: ...ble materials are removed from the work area to avoid any risk of fire 26 The operator must NEVER cut containers that have previously contained petrol lubricants gas or similar flammable materials eve...

Страница 6: ...ase of a fault developing in the rectifier for example open circuit short circuit or lack of power the permitted values cannot be exceeded The plasma cutting machines of this type can be marked with t...

Страница 7: ...emissions that may interfere with the proper function of cardiac pacemakers hearing aids or other electronic health equipment Persons who work near plasma arc cutting applications should consult thei...

Страница 8: ...current range A V 30 92 0 160 144 0 Open circuit voltage U20 V 345 Cutting current DC 100 I2 A 125 Cutting current DC 60 I2 A 140 Cutting current DC x I2 A 40 160 Max productive cut thickness carbon...

Страница 9: ...etting the working pressure Set the Pressure regulator A13 to working pressure 6 0 bar Setting the optimal air flow for the pilot arc That is set by the manufacturer In case the pilot arc cannot he ig...

Страница 10: ...In case the LED does not go off in 10 minutes call the service A8 LED low air pressure If the pressure is less them 3 5 bar the appliance is blocked A9 Torch central connector A10 Remote control conne...

Страница 11: ...with clamp 3m 35 50 200A 6 2 ON REQUEST Code Description 5481 Circle Cutting Attachment 5482 Cutting Guide 5302 Air filter AT 1000 5303 Air Filter cartridge AT 1000 5304 Set for filter AT 1000 to P 1...

Страница 12: ...12 21 ALFA IN a s www alfain eu3 Fig 3 Torch LT 150 6m Hand...

Страница 13: ...act Extended Tip 1 6 120A LT 150 12 5387 Contact Extended Tip 1 8 150A LT 150 13 5388 Contact nozzle retaining cup LT 150 13 5389 Contact nozzle retaining cup Max Life LT 150 14 5390 Spring Holder pro...

Страница 14: ...personnel 1 Before beginning work is necessary to connect the machine to the mains 2 Check completeness of the mounted cutting torch 3 See the picture below Connect the torch to the connector By means...

Страница 15: ...rigger In the 4 stroke mode press the torch trigger 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AIR 1 Delivered air pressure must be max 8 5 bar and min 5 bar 2 Air consumption minimal 220 l min 3 Compr...

Страница 16: ...utting speeds may be reduced to allow slower cutting when following a line or using a template or cutting guide while still producing cuts of excellent quality 4 To achieve a good cutting quality make...

Страница 17: ...ility of the nozzles electrodes and the whole torch has compressed air Ensure correct setting of pressure The pressure during cutting must not fall below 3 5 bar The air must not contain mechanical im...

Страница 18: ...e area of the cutting tip and it would prevent ignition of the pilot arc 7 7 SOURCES OF POOR QUALITY CUTS 7 7 1 Shallow penetration of the cut 1 The cutting speed is too high Make sure the slope of th...

Страница 19: ...egular draining of the condensate traps at least once a day Furthermore visually check the level of pollution of the air filter and if necessary disassemble and cleaned the filter 4 Setting the operat...

Страница 20: ...lease contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to a Equipment that has been modified by any other party other than ALFA IN s own servic...

Страница 21: ...www alfain eu3 implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible...

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