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regulation if necessary.  

10.  Set potentiometer 

A3

 to the cutting power you need.  

11. 

Fit the torch with appropriate type of cutting tip electrode and shield 

cup according to the selected cutting current.

 

12. 

Press the trigger on the cutting torch, the pre gas will flow for 1 s.

 

13. 

The pilot arc will start.

 

14.  Shift the torch with the pilot arc close to the material, the pilot arc will 

change to cutting arc automatically. If you do not start cutting within 2 s, the 
arc will snuff off. When you move the torch away from the material the 
cutting arc would change into the pilot arc. In case the cutting process would 
not start within 2 s, the arc would extinguish. It is possible to release the 

torch trigger in the 4 stoke mode  

15.  To finish the cutting the 2 stroke mode 

 release the torch trigger. In 

the 4 stroke mode 

 press the torch trigger 

7.2 

REQUIREMENTS FOR SOURCE OF COMPRESSED AIR

 

1.  Delivered air pressure must be max. 8,5 bar and min. 5 bar. 
2.  Air consumption minimal 220 l/min 
3. 

Compressed air for the plasma must be clean and dry.

 

4. 

Pressure dew point +3 ° C

 

5. 

Maximum oil content 0.1 mg/m3

 

6. 

Maximal size of solid particles 15 microns

 

7. 

The minimal size of an air tank is 50 l

 

8. 

No additional oiling if the pressure air is permitted. That could damage 
the plasma machine and the cutting torch.

 

 

7.3  CONNECTION TO THE CENTRAL AIR DISTRIBUTION 

1.  Before connection find out the working pressure in the system and range 

of its fluctuation. 

2.  Check out the model and technical state of the filter system and 

condensate trap. 

3.  Make sure the piping is not oiled. 
4.  Install an additional filter and moisture trap as close to the cutting 

machines as possible. 

 

7.4  OPTIONAL AIR FILTERS

 

  

To achieve high quality cutting and to avoid serious disturbances to the torch it 
is highly advised to include the air filter. 

Содержание PEGAS 160 PLASMA

Страница 1: ...ALFA IN a s www alfain eu PEGAS 160 PLASMA MANUAL EN 1 PLASMA CUTTING MACHINE PEGAS 160 PLASMA OPERATING MANUAL...

Страница 2: ...DATA 8 5 OPERATOR CONTROLS 9 5 1 FRONT AND REAR PANELS 9 6 ACCESSORIES 10 6 1 PART OF DELIVERY 10 6 2 ON REQUEST 11 7 GETTING STARTED 14 7 1 FIRST STEPS 14 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AI...

Страница 3: ...exist when working with this product Read and understand this entire Manual and your employer s safety practices before installing operating or servicing the equipment While the information contained...

Страница 4: ...sy access by the operator to the controls and connectors 11 When the cutting machine is operating all its covers and doors must be closed and well fixed 12 Do not expose the cutting machine to direct...

Страница 5: ...ble materials are removed from the work area to avoid any risk of fire 26 The operator must NEVER cut containers that have previously contained petrol lubricants gas or similar flammable materials eve...

Страница 6: ...ase of a fault developing in the rectifier for example open circuit short circuit or lack of power the permitted values cannot be exceeded The plasma cutting machines of this type can be marked with t...

Страница 7: ...emissions that may interfere with the proper function of cardiac pacemakers hearing aids or other electronic health equipment Persons who work near plasma arc cutting applications should consult thei...

Страница 8: ...current range A V 30 92 0 160 144 0 Open circuit voltage U20 V 345 Cutting current DC 100 I2 A 125 Cutting current DC 60 I2 A 140 Cutting current DC x I2 A 40 160 Max productive cut thickness carbon...

Страница 9: ...etting the working pressure Set the Pressure regulator A13 to working pressure 6 0 bar Setting the optimal air flow for the pilot arc That is set by the manufacturer In case the pilot arc cannot he ig...

Страница 10: ...In case the LED does not go off in 10 minutes call the service A8 LED low air pressure If the pressure is less them 3 5 bar the appliance is blocked A9 Torch central connector A10 Remote control conne...

Страница 11: ...with clamp 3m 35 50 200A 6 2 ON REQUEST Code Description 5481 Circle Cutting Attachment 5482 Cutting Guide 5302 Air filter AT 1000 5303 Air Filter cartridge AT 1000 5304 Set for filter AT 1000 to P 1...

Страница 12: ...12 21 ALFA IN a s www alfain eu3 Fig 3 Torch LT 150 6m Hand...

Страница 13: ...act Extended Tip 1 6 120A LT 150 12 5387 Contact Extended Tip 1 8 150A LT 150 13 5388 Contact nozzle retaining cup LT 150 13 5389 Contact nozzle retaining cup Max Life LT 150 14 5390 Spring Holder pro...

Страница 14: ...personnel 1 Before beginning work is necessary to connect the machine to the mains 2 Check completeness of the mounted cutting torch 3 See the picture below Connect the torch to the connector By means...

Страница 15: ...rigger In the 4 stroke mode press the torch trigger 7 2 REQUIREMENTS FOR SOURCE OF COMPRESSED AIR 1 Delivered air pressure must be max 8 5 bar and min 5 bar 2 Air consumption minimal 220 l min 3 Compr...

Страница 16: ...utting speeds may be reduced to allow slower cutting when following a line or using a template or cutting guide while still producing cuts of excellent quality 4 To achieve a good cutting quality make...

Страница 17: ...ility of the nozzles electrodes and the whole torch has compressed air Ensure correct setting of pressure The pressure during cutting must not fall below 3 5 bar The air must not contain mechanical im...

Страница 18: ...e area of the cutting tip and it would prevent ignition of the pilot arc 7 7 SOURCES OF POOR QUALITY CUTS 7 7 1 Shallow penetration of the cut 1 The cutting speed is too high Make sure the slope of th...

Страница 19: ...egular draining of the condensate traps at least once a day Furthermore visually check the level of pollution of the air filter and if necessary disassemble and cleaned the filter 4 Setting the operat...

Страница 20: ...lease contact your ALFA IN product supplier for the warranty repair procedure 5 ALFA IN warranty will not apply to a Equipment that has been modified by any other party other than ALFA IN s own servic...

Страница 21: ...www alfain eu3 implementation in accordance with national law electric tools that have reached the end of their service life must be collected separately and returned to an environmentally compatible...

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