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www.alfain.eu

 

Output wihout memorizing

 

P3 

 Press the button. 

Output with memorizing

 

P30 

 

Press the button. 

Calibration not performed correctly 

  CAL. Err. 

The message appears on the following displays: 
P12-P19 

 

REPEAT 
MEASUREMENT 

The message appears on the following displays: P25 

Press the torch button to perform the calibration. 

Output wihout memorizing

 

P3 

Press the button. 

12.  ALARMS MANAGEMENT 

  This LED illuminates if an incorrect operating condition occurs. 

 

  An alarm message appears on the following display: P25 

 

MESSAGE 

MEANING 

EVENT 

CHECKS 

WARNING POWER 

SOURCE 

Indicates tripping of the welding power source 
thermal protection. 
Leave the unit running so that the overheated 
components cool as rapidly as possible. 
When the unit has cooled, the welding power source 
will reset automatically. 

All functions disabled. 
Exceptions: 
-

 

cooling fan. 

-

 

cooler (if switched 
on). 

-

 

Make sure that the power required by the welding process is 
lower than the maximum rated power output. 

-

 

Check that the operating conditions are in compliance with the 
welding power source data plate specifications. 

-

 

Check for the presence of adequate air circulation around the 
welding power source. 

WARNING NO 

COMUNICATIONS 

Indicates the presence of problems in data 
communication between the power source and wire 
feeder. 
When the unit has cooled, the welding power source 
will reset automatically. 
Exit the alarm state by performing one of the 
following actions: 
-

 

Switch the power source off. 

All functions disabled. 
Exceptions: 
-

 

cooling fan. 

-

 

cooler (if switched 
on). 

-

 

Check that the connecting cable between power source and 
wire feeder is intact and make sure the connectors are 
securely tightened. 

-

 

Check the data transmission wiring inside the power source 
and the wire feeder. 

-

 

Check for correct operation of the Control Board in the power 
source and the Motor Board in the wire feeder. 

WARNING 

TRIGGER 

Indicates that when the wire feeder was powered up 
a short circuit was detected on the torch trigger 
input. 
When the unit has cooled, the welding power source 
will reset automatically. 

All functions disabled. 

-

 

Make sure the torch trigger is not pressed, jammed, or short 
circuiting. 

-

 

Make sure the torch and MIG/MAG torch connector are intact. 

WARNING 

COOLING SYSTEM 

Indicates insufficient pressure in the torch liquid 
cooling circuit. 
To exit the alarm condition and perform an operating 
check of the cooling unit press the following button: 

 

All functions disabled. 
Exceptions: 
-

 

cooling fan. 

-

 

Check that the connection to the cooler is correct. 

-

 

Check that the O/I switch is set to I and that it illuminates 
when the pump is running. 

-

 

Check that the cooler is filled with coolant. 

-

 

Check that the cooling circuit is liquid tight, notably the torch 
hoses and the internal connections of the cooler. 

WARNING 

PROTECTION 

CURRENT 

Indicates tripping of the welding power source 
current surge protection. 
Exit the alarm state by performing one of the 
following actions: 
-

 

Switch the power source off. 

-

 

Press the following button: 

 

All functions disabled. 
Exceptions: 
-

 

cooling fan. 

-

 

cooler (if switched 
on). 

-

 

Check that the programmed arc voltage value is not too high 
in relation to the thickness of the work to be welded. 

Содержание aXe 320 double pulse

Страница 1: ...ALFA IN a s www alfain eu aXe 320 double pulse manual EN1 WELDING MACHINES aXe 320 double pulse also HIGHT SPEED OPERATING MANUAL...

Страница 2: ...PARTS OF THE MACHINE 7 5 ACCESSORIES 8 6 GETTING STARTED 8 7 CONTROL PANEL 13 8 STRUCTURE OF MENU 17 9 JOBS MANAGEMENT 18 10 TORCH TRIGGER MODES 23 11 SET UP INITIAL SET UP OF THE WELDING POWER SOURC...

Страница 3: ...y are designed primarily to medium and large industrial facilities where are high demands on ease of use reliability and productivity with prolonged use Welding machines aXe 320 double pulse are avail...

Страница 4: ...ear correct protective clothing gloves and leather apron 18 Protect the welding area with curtains or mobile walls against rays 19 Do not thaw frozen waterpipes or conductions with this unit 20 In hig...

Страница 5: ...lems can be caused at a Mains cables control cables connections for telecommunication b TV Radio c Computer and other similar devices d Protection devises as for example alarm systems e Pacemakers and...

Страница 6: ...C x I2 A 45 320 Protection IP 23S Standards EN 60974 1 Dimensions w x l x h generator mm 572 x 1035 x 880 Weight generator compact kg 96 8 Wire speed m min 1 20 Spool diameter mm 300 Spool weight kg 1...

Страница 7: ...INE Picture 1 The main part A1 ON OFF switch A5 Quick connector A6 PCB control panel A7 EURO connector A8 Wire Feeder A9 Spool Holder A10 Solenoid Valve A11 Mains Cable A25 Fuse 500mA 6x32 A26 Adaptor...

Страница 8: ...ng cable 6 rolls 0 6 0 8 1 0 1 2 1 4 1 6 1 6 2 4 7 remote control UP DOWN TORCHES ON REQUEST 1 torches 3 4 5 m UP DOWN 2 torch PUSH PULL up to 25 m 6 GETTING STARTED TORCH INSTALATION 1 Never connect...

Страница 9: ...or of the earthing cable C1 to the quick connector located on the machine C3 secure it thoroughly by turning it clockwise Attach the earthing clamp to weldment C2 EARTHING CLAMP CONNECTION 1 Attach th...

Страница 10: ...re feeder space 2 Put the wire spool on the wire spool holder D1 using the adapter D3 and fix it with the fixing nut D2 3 Cut off the curved or damaged end of welding wire and lead it through the inle...

Страница 11: ...on the platform and fix it properly by the fixing chain We recommend using bolts and nuts to fix it more safely 2 Connect the pressure reduction valve on the gas cylinder 3 Connect the gas hose to ga...

Страница 12: ...with U profile of the groove for AL welding 2 Loosen the nut G5 on EURO connector 3 Replace the torch used on steel for aluminum torch or at least replace the liner for Liner tefl G6 4 Replace the cap...

Страница 13: ...ipe for teflon and plastic liner 7 CONTROL PANEL Picture 10 Panel of the machine P1 The button scrolls the selection made on the menus downwards or to the left P2 The button scrolls the selection made...

Страница 14: ...ing only one P12 During illumination of the following LEDs The display shows the value of the selected parameter Welding The display shows the effective amperes value during welding HOLD function at w...

Страница 15: ...t the following function has been activated 2 times procedure 2T MIG MAG WELDING A flashing signal means the following function is activated 2 times procedure 2T SPOT MIG MAG WELDING P22 Illumination...

Страница 16: ...as solenoid valve to fill the circuit and calibrate the pressure with the regulator on the gas cylinder TORCH LOADING P28 The encoder changes the setting of the selected parameter shown on the followi...

Страница 17: ...r the relative process selection manual synergic pulsed synergic double pulsed synergic MIG MAG To save and retrieve the changes made utilise the JOBs storage procedure Acronym of the selected welding...

Страница 18: ...elding settings or JOBs can be saved in memory locations and subsequently uploaded Up to 99 jobs can be saved j01 j99 The settings of the SETUP menu are not saved SAVING A JOB This function is availab...

Страница 19: ...P28 Using the encoder select one of the unoccupied jobs Exit without confirmation P3 Press the button This action will automatically close the menu Exit with confirmation P29 Press the button This act...

Страница 20: ...ing symbol P28 Use the encoder to select the following setting LOAD SAVE P2 P1 Use these buttons to select the following parameter JOB P28 Use the encoder to select the position of the job to be renam...

Страница 21: ...29 Press the button The job menu appears in the following displays P25 P2 P1 Use these buttons to select the following parameter OPT The selected parameter is shown by the following symbol P28 Use the...

Страница 22: ...e that was most recently used When there are no saved jobs the following message appears on the bottom line NO JOB P28 Use the encoder to select one of the existing jobs Exit without confirmation P3 P...

Страница 23: ...until making contact with the work The arc strikes and the wire feeder accelerates to the set feed rate value The welding procedure continues at the preset current for the time set with the spot time...

Страница 24: ...h trigger The wire advances at the approach speed until making contact with the work If the arc does not strike after 10 cm wire protrusion wire feeding is locked and the welding unit outputs are de e...

Страница 25: ...ger to switch to normal welding speed the switch to normal welding speed is performed in accordance with the start ramp which can be set in seconds 4 Press the torch trigger again Level 3 to switch to...

Страница 26: ...unit P30 Hold down the button PERFORM THIS OPERATION BEFORE THE MESSAGE SYNCHRONISATION APPEARS ON THE FOLLOWING DISPLAY P25 SET UP x y The message appears on the following displays P25 x number of t...

Страница 27: ...7 PUSH PULL OFF OFF ON Cooler activation 1 ON The cooler is always running when the power source is switched on This mode is preferable for heavy duty and automatic welding procedures 2 OFF The coole...

Страница 28: ...All adjustments enabled All adjustments enabled All adjustments enabled 1 Selection of torch trigger procedure button S3 Display of main welding parameters button S1 Arc correction encoder E2 Wire ins...

Страница 29: ...these buttons simultaneously for 3 seconds LOCK WRITE PASSWORD 0000 The message appears on the following displays P25 Enter the active 4 digit numerical password P2 P1 Use these keys to select the di...

Страница 30: ...coolant to avoid the risk of damage to the torch in the case of high voltage arc strikes without any liquid in the circuit Power up with operation of the cooler set to ON or AUTO mode A check is perf...

Страница 31: ...rce must be powered on and must not be in welding mode Power source management with remote controller must be enabled P2 P1 Hold down these buttons simultaneously for 3 seconds TOUCH THE WORKPIECE WIT...

Страница 32: ...s disabled Exceptions cooling fan cooler if switched on Check that the connecting cable between power source and wire feeder is intact and make sure the connectors are securely tightened Check the dat...

Страница 33: ...g display P25 FACTORY SETUP MEMORY CLEANING The message appears on the following displays P25 P11 and P26 Release buttons Wait for the memory clear procedure to terminate The unit restarts with the po...

Страница 34: ...for use by commercial and industrial users and trained personnel with experience in the use and maintenance of electrical welding and cutting equipment 3 ALFA IN will repair or replace at its discreti...

Страница 35: ...nly for EU countries Do not dispose of electric tools together with household waste material In accordance with European Council Directive 2002 96 EC on electrical and electronic equipment waste and i...

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