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Frequency:

Weekly

7-b. Maintenance after Receiving the
Machine

After some 30 hours of continuous operation, it
is  essential  to  re-tighten  all  the  machine's
screws  using  the  following  torque  values
recommended  for  SAE  grade  5  zinc-plated
screws:

Size

Torque [ kgm - N.m (ft.lb) ]

1/ 4" - 20

0.96 - 9,5 (7.03)

5/16" - 18

2.03 - 20 (14.81)

3/ 8" - 16

3.61 - 35,5 (26.29)

7/16" - 14

5.81 - 57 (42.22)

1/ 2" - 13

8.86 - 87 (64.44)

9/16" - 12

12.74 - 125 (92.59)

5/ 8" - 11

17.58 - 172 (127.77)

3/ 4" - 10

31.29 - 307 (227.40)

7-c. Parts breakdown for repairs.

All the extractor movable part breakdowns are
detailed in this manual with the related spare
part lists.

The  user  will  be  able  to:  disassemble,  change,
and, at a later time, reassemble each assembly
and  subassembly  included  as  from  page  61
(transmission,  rolling  system,  primary  vertical
auger,  secondary  vertical  auger,  mechanical
jack,  square  drive  gearbox,  reduction  gearbox,
load speed-up pusher, hydraulic circuit).

41

EXG 400 X GRAIN BAG UNLOADER

MAINTENANCE

PROGRAM

Condition to verify

Normal situation

Correction method

General machine condition.

Free movements in general, reasonable
cleanliness of the main components.

Eliminate the causes of possible restrictions
imposed on the movements; remove any dirt that
could hinder the machine’s operation.

Condition of the vertical
auger and horizontal augers

Free from obstructions or excessive dirt

Eliminate possible obstructions or dirt located
inside the tube or on the horizontal augers

Tyre pressure

Between 35 and 40 lb/in

2

(2,5 and 2,8

kg/cm

2

).

Adjust tyre pressure.

Safety Lights.

Correct operation of the safety lights.

Change of the lamp or repair on the circuit, as
appropriate.

Condition to verify

Normal situation

Correction method

Condition of hydraulic
circuit hoses and tubes

Hoses and tubes without leakages or

serious wear

Change the defective element

7. MAINTENANCE PROGRAM

Due to the simplicity of this machine's mechanisms, the only necessary maintenance tasks are the
ones detailed below. They are based on a normal machine operation.

7-a. Maintenance Schedule

Maintenance tasks that should regularly be performed are detailed in the attached tables. The
effectiveness of the proposed maintenance program depends on the written records of every single
activity performed on the machine.

Frequency:

daily or before beginning any working day

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Содержание EXG 400 X

Страница 1: ...EXG 400 X Grain bag unloader EXG 400 X Grain bag unloader USER S MANUAL OPERATION MAINTENANCE AND SPARE PARTS Code 188000 Edition Mach 20107 Review 2017 006...

Страница 2: ......

Страница 3: ...design and manufacture of AKRON products MICR N FRESAR S R L reserves the right to modify components and or specifications without prior notice USER S MANUAL OPERATION MAINTENANCE AND SPARE PARTS Code...

Страница 4: ...4 EXG 400 X GRAIN BAG UNLOADER...

Страница 5: ...INTRODUCTION 5...

Страница 6: ...6 EXG 400 X GRAIN BAG UNLOADER...

Страница 7: ...in bags during the recommended period for each grain type and store them in grain carts or tucks The simple concept of design of this machine requires very little maintenance and ensures a good operat...

Страница 8: ...8 EXG 400 X GRAIN BAG UNLOADER...

Страница 9: ...GENERAL INDEX 9...

Страница 10: ...10 EXG 400 X GRAIN BAG UNLOADER...

Страница 11: ...nges 25 5 c Recommendations to Make Extraction Easier 27 5 d Previous Controls on the Machine 27 5 e Machine Layout 27 5 f Grain Bag Preparation 28 5 g Final Adjustments on the Machine 29 6 Set up for...

Страница 12: ...or Transportation 45 8 b Transportation 46 8 c Machine Storage 47 8 d Extractor Parking 47 9 Specifications 49 10 Product Dismantling and Disposal 53 11 Guarantee Terms 57 12 Spare Parts List 61 12 a...

Страница 13: ...SAFETY 13...

Страница 14: ...14 EXG 400 X GRAIN BAG UNLOADER...

Страница 15: ...whose consequences may cause death or slight to moderate injuries if not avoided IMPORTANT This describes a particular situation where the machine could be damaged or its normal operation could be af...

Страница 16: ...manual so as to become acquainted with its features and operation 1 6 114122 Risk situations When performing maintenance tasks Particular recommendations Stop the engine and remove the key before per...

Страница 17: ...of bag 20 21 014128 Maximum 540 rpm 1 22 114132 Risk situations When operating the machine or performing maintenance tasks During the process of grain discharge Particular recommendations Never use th...

Страница 18: ...18 EXG 400 X GRAIN BAG UNLOADER 35 SEE INSIDE...

Страница 19: ...RECEIVING THE MACHINE 19...

Страница 20: ...20 EXG 400 X GRAIN BAG UNLOADER...

Страница 21: ...ating conditions and all the mechanisms should be operative 5 All the safety guards and protections should be present and in good conditions e g the lifting auger lock pin the drawbar cover etc 4 a Id...

Страница 22: ...kron com ar 4 c Operating Principle The main functions of the machine are described below as well as the elements used to perform each of them Function Related component or system Fastening System Rol...

Страница 23: ...PREPARATION AND SETUP 23...

Страница 24: ...24 EXG 400 X GRAIN BAG UNLOADER...

Страница 25: ...ront wheels should be plain not studded Pulling a heavier tractor would cause excessive efforts on the extractor s structure and components Warning Maximum transport speed 30km h 19 mph 5 b Position c...

Страница 26: ...at sight as shown in the figure Check that the blade is aligned with the cut made manually in order to continue cutting Remove the blade cover to start working Activate the Roll control With the trac...

Страница 27: ...ting position as indicated in Section 4 Position changes Check the oil level in all the machine s drive and transmission gearboxes The detail of their components is given in section 9 Assemblies The m...

Страница 28: ...ngitudinal slash on the bag s top the most stretched part of it could result in the bag opening completely To avoid such risk it is advisable to work according to the following procedure 1 1 Make a sh...

Страница 29: ...e end of the grain bag with each of the roll teeth as shown in figure 5 14 Figure 5 14 Bag Perforation Figure 5 15 secure the bag on the roller teeth 4 Check once again that the machine s cutting blad...

Страница 30: ...30 EXG 400 X GRAIN BAG UNLOADER LONGITUDINAL CUT Figure 5 17 Longitudinal Cut Figure 5 18 Cut Extension...

Страница 31: ...SET UP FOR EXTRACTION 31...

Страница 32: ...32 EXG 400 X GRAIN BAG UNLOADER...

Страница 33: ...ting rules based on the experience gathered from several rural producers Besides an important number of safety warnings are included they are based on in depth technical analyses carried out by specia...

Страница 34: ...ng tractor Figure 6 5 Extraction tube position Extractor operating tractor Grain bag Direction of the automatic movement of the tractor extractor assembly Direction of the movement of the reception as...

Страница 35: ...Make sure once again that the machine s cutting blade is still opening the bag following the original cut If it was necessary make a new cut always transversally see item 5 within title 5 f Final adj...

Страница 36: ...tractor driver should be ready for the tractor extractor assembly to stop as soon as the hydraulic system is disconnected 2 Only then let the augers work for a few seconds so that the bag is decompres...

Страница 37: ...bag to be unwound just by moving the tractor forward If it were necessary the grain bag should be held by some appropriate means while it is being unwound The unwinding process is exactly the same if...

Страница 38: ...38 EXG 400 X GRAIN BAG UNLOADER...

Страница 39: ...MAINTENANCE PROGRAM 39...

Страница 40: ...40 EXG 400 X GRAIN BAG UNLOADER...

Страница 41: ...s in general reasonable cleanliness of the main components Eliminate the causes of possible restrictions imposed on the movements remove any dirt that could hinder the machine s operation Condition of...

Страница 42: ...lete the following steps 1 Slightly loosen the wheel nuts 2 Lift the machine using a mechanical or hydraulics jackes 3 Once the grain extractor has been lifted install the assembled wheel and the five...

Страница 43: ...MACHINE TRANSPORTATION AND STORAGE 43...

Страница 44: ...44 EXG 400 X GRAIN BAG UNLOADER...

Страница 45: ...ion and put them into transport position Put the blade cover Adjust the machine transport position with the Height control Lift the supporting arm and turn the roll until reaching its longitudinal pos...

Страница 46: ...ORTANT AKRON EXG 400 X mechanical grain extractor is not designed for road travel Therefore MICRON FRESAR S R L accepts no liability for accidents or damage that may be caused during transport if the...

Страница 47: ...h a maximum inclination of 8 5 It is advisable to balance the machine with the hydraulic jacks in order to prevent the machine from sliding down the slope Parking Instructions 1 Keep the machine coupl...

Страница 48: ...48 EXG 400 X GRAIN BAG UNLOADER...

Страница 49: ...SPECIFICATIONS 49...

Страница 50: ...50 EXG 400 X GRAIN BAG UNLOADER...

Страница 51: ...variations Tractor PTO speed 540 v min Tires 400 x 60 x 15 5 Hydraulics 180 to 200 BAR 60LPM with all options installed Dimensions T Auger Tube Diameter 430mm A Horizontal Auger Width 3400 mm AR Roll...

Страница 52: ...52 EXG 400 X GRAIN BAG UNLOADER...

Страница 53: ...PRODUCT DISMANTLING AND DISPOSAL 53...

Страница 54: ...54 EXG 400 X GRAIN BAG UNLOADER...

Страница 55: ...ids which are periodically replaced non biodegradable hydrocarbon deri ved oils and greases should not be disposed of in the soil or in water courses since this would result in environmental pollution...

Страница 56: ...56 EXG 400 X GRAIN BAG UNLOADER...

Страница 57: ...GUARANTEE TERMS 57...

Страница 58: ...58 EXG 400 X GRAIN BAG UNLOADER...

Страница 59: ...e performance Micr n Fresar S R L recommends meeting the following conditions Dry clean grain 13 5 moisture content at reception Undamaged bag without mechanical damage resulting from hail stubble or...

Страница 60: ...60 EXG 400 X GRAIN BAG UNLOADER...

Страница 61: ...SPARE PARTS LIST 61...

Страница 62: ...62 EXG 400 X GRAIN BAG UNLOADER...

Страница 63: ...AKRON Technical Representative or to AKRON Spare Parts Service see 13 a Information to Obtain Spare Parts indicating each part s code and if possible the name of each assembly If replacing a part that...

Страница 64: ...DRIVESHAFT 1 11 27 42 87520 INNER AM 45 SUPPORT 1 12 06 41 00145 AM 45 CAST IRON SUPPORT 4 13 27 43 85580 LONG 44 MAIN SHAFT END 1 14 27 39 87518 REAR BEARING SUPPORT 1 15 27 42 85189 REINFORCED AM 45...

Страница 65: ...9 388 200158 CHAIN ASA 50 2 5 8 P 0 51 mts 39 27 39 87551 MAIN TRANSMISSION SPROCKET 45 Z17 1 40 98 652 085573 MAIN DRIVESHAFT SUPPORT 1 41 98 780 037800 CROSS ARMS 2 42 27 39 87224 HORIZONTAL AUGER E...

Страница 66: ...DER 29 34 15 13 11 12 29 17 12 39 13 12 34 34 12 28 34 27 34 15 16 11 12 29 17 12 39 13 12 34 34 12 28 34 B A 13 54 13 55 10a 10 41 41 41a 14 41 14 41 2 55 26 37 58 48 2 23 25 23 2 22 51 30 31 36 35 3...

Страница 67: ...XG 400 X GRAIN BAG UNLOADER SPARE PARTS LIST 8 4 50 6 5 9 49 7 8 4 50 6 5 9 49 7 14 21 42 45 38 46 33 32 1 44 32 38 43 3 19 18 42 20 21 42 45 38 46 33 32 1 44 32 38 43 3 19 18 42 20 19 52 40 19 58 1 4...

Страница 68: ...10 27 39 88985 BAG DEFLECTOR LEFT SIDE 1 11 27 42 87410 IN FENDER WASHER 1 12 98 342 085560 SPING 1 13 27 43 85457 STOP BUSHING 1 14 27 39 89490 INTERMEDIATE SELECTOR 1 15 98 077 095019 W3 8 X FLUSH H...

Страница 69: ...69 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 2 GRAIN BAG WINDING SYSTEM 7 6 2 5 4 3 1 9 8 10 SPARE PARTS LIST...

Страница 70: ...70 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 2 GRAIN BAG WINDING SYSTEM 11 12 13 14 16 22 18 19 20 21 15 23 17...

Страница 71: ...71 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 2 GRAIN BAG WINDING SYSTEM 1 19 20 11 1 24 SPARE PARTS LIST...

Страница 72: ...OM 1 15 27 43 87332 LABYRINTH 1 3 4 1 16 98 301 150127 HEX NUT G5 1 2 BSW 2 17 98 310 100127 GROWER WASHER 1 2 2 18 98 309 100127 FLAT WASHER 1 2 2 19 98 002 127038 HEX HEAD SCREW G5 1 2 X 1 1 2 BSW 2...

Страница 73: ...73 EXG 400 X GRAIN BAG UNLOADER SPARE PARTS LIST PARTS LIST 3 PRIMARY VERTICAL TUBE 8 4 3 5 1 7 6 2 4 3 5 1 7 6 2 8 13 14 12 15 16 17 18 19 3 9 11 10 20 1 21...

Страница 74: ...74 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 3 SECONDARY VERTICAL TUBE 8 2 1 3 7 4 9 11 12 6 5 8 2 1 3 7 4 9 11 12 6 5 11 10 14...

Страница 75: ...1 4 98 395 085706 UTILITY KNIFE 5 5 98 002 127044 HEX HEAD SCREW G5 1 2 X 3 4 RW 1 6 98 311 100127 BEVELED FLAT WASHER 1 4 2 7 98 304 151127 LOCK NUT G5 1 2 RW 3 8 27 39 87710 PIN WITH CHAIN 1 9 98 0...

Страница 76: ...76 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 4 CUTTING BLADE 27 29 87700 1 6 10 4 11 7 3 2 9 8 5 12...

Страница 77: ...29 88849 SHAFT 1 2 27 39 88810 BASEPLATE 1 3 98 304 151127 SELF LOCKING NUT 1 2 4 4 27 39 88830 STUB AXLE 4 5 98 002 127140 HEX HEAD SCREW 1 2 X 5 1 2 2 6 35 39 13279 TIRE AND RIM 15 5 2 98 395 01327...

Страница 78: ...78 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 5 SHAFT 5 3 5 3 1 2 4 6 7 7...

Страница 79: ...79 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 6 MECHANICAL JACK 27 29 88650 PART NUMBER NAME QTY 1 27 29 88650 MECHANICAL JACK 1 2 27 39 87120 LONG PIN W CHAIN 1 SPARE PARTS LIST...

Страница 80: ...80 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 6 MECHANICAL JACK 27 29 88650 2 1 2 1...

Страница 81: ...330840 30208 BEARING 4 13 20 41 87010 SPLINED SHAFT END 1 14 98 730 132755 30211 BEARING 2 15 20 43 87011 Z6 1 3 4 SPLINED SHAFT COTTER 20 43 87011 1 16 20 43 87012 GEAR WHEEL Z 16 38 1 17 98 611 2783...

Страница 82: ...BLY 20 29 89000 2 4 9 25 27 29 11 10 24 20 22 5 10 23 3 17 18 22 24 28 9 8 7 12 6 1 21 15 12 28 26 27 16 13 14 19 2 4 9 25 27 29 11 10 24 20 22 5 10 23 3 17 18 22 24 28 9 8 7 12 6 1 21 15 12 28 26 27...

Страница 83: ...D 80W90 Capacity 2 5 L How to check oil level 1 Place the unloader in horizontal position 2 Remove the plug A 3 Check oil level from the bottom part of the plug thread 4 Oil level should be within the...

Страница 84: ...2 17 20 43 85096 NUMBER 3 STOP END 1 18 98 378 003162 ORBITAL HYDRAULIC MOTOR SAUER DANFOSS DH 80 1 19 98 368 102120 M12 LIFTING EYEBOLT 1 20 98 310 100095 5 8 SPLIT LOCK WASHER 8 21 98 037 095089 RW...

Страница 85: ...30 28 9 9 8 5 8 18 5 6 17 26 13 15 4 33 3 16 25 7 8 10 9 4 7 20 8 9 12 21 14 31 13 27 35 11 19 22 23 36 1 34 30 28 9 9 8 5 8 18 5 6 17 26 13 15 4 33 3 16 25 7 8 10 9 4 7 20 8 9 12 21 14 31 13 27 35 11...

Страница 86: ...D 80W90 Capacity 4 L How to check oil level 1 Place the unloader in horizontal position 2 Remove the plug A 3 Check oil level from the bottom part of the plug thread 4 Oil level should be within the m...

Страница 87: ...0 PART NUMBER NAME QTY 1 98 378 087923 2 IN HYDRAULIC CYLINDER 500 MM STROKE 1 2 27 43 87934 UPPER LOCK PIN 1 3 27 39 87906 LOWER LOCK PIN 1 4 27 39 88913 GRAIN PUSHER OUTER LEG 1 5 27 39 87930 GRAIN...

Страница 88: ...88 EXG 400 X GRAIN BAG UNLOADER PARTS LIST 9 LOAD SPEED UP PUSHER 27 29 88900 7 8 5 4 1 3 6 5 2 4 1...

Страница 89: ...IC 37 2 16 90 Elbow 7 8 in Male UNF JIC37 7 8 in Male long UNF O ring 1 17 1 18 1 19 Adpator 1 4 in Male NPT 9 16 in Male UNF JIC37 2 3 4 in HOSE SAE 100 R2 AT Length 7520 ML 90 Elbow 1 3 16 in Female...

Страница 90: ...1 10 15 6 7 5 9 9 16 10 ACCESSORIES KIT 9 16 10 ACCESSORIES KIT 9 16 10 ACCESSORIES KIT 16 10 HOSES AND HOSES AND HOSES AND ORBITAL MOTOR ORBITAL MOTOR ORBITAL MOTOR ROLL 80 cc ROLL 80 cc 17 17 17 17...

Страница 91: ...ulic Repair Kit 2 1 2 FLAT END NUT 98 378 200762 Grooved End Nut Hydraulic Repair Kit 3 FLAT END NUT 98 378 201016 Grooved End Nut Hydraulic Repair Kit 4 FLAT END NUT 98 378 100508 Grooved End Nut Hyd...

Страница 92: ...SIDE SPLITS TO A 3 CORE CABLE 3X1 5MM2 AS SHOWN IN DRAWING THESE CABLES END WITH A 3 PIN MALE CONNECTOR 1 9 1800 RED RUNNING LIGHT 2 4 3 Core Cable 3x1 5mm2 78FEET 78FEET 78FEET 78FEET 0 85MTS 2 78 0...

Страница 93: ...93 EXG 400 X GRAIN BAG UNLOADER CONNECTION DIAGRAM TRACTOR TRAILER GROUND WORKING LIGHT RIGHT TURN LIGHT LEFT T URN EXG300 ELECTRIC DIAGRAM WITH RUNNING LIGHTS AND WORKING LIGHT SPARE PARTS LIST...

Страница 94: ...ROTECTION COVER 1 4 27 43 88701 STAINLESS STEEL STRAPPING 1 5 98 002 127044 HEX HEAD SCREW G5 1 2 X 3 4 RW 1 6 98 311 100127 BEVELED FLAT WASHER 1 4 2 7 98 190 127044 ROUND HEAD SQUARE NECK BOLT G5 1...

Страница 95: ...95 EXG 400 X GRAIN BAG UNLOADER OPTIONAL BANDSAW BLADE 27 39 88700 3 11 2 10 9 8 1 7 5 2 6 6 4 SPARE PARTS LIST...

Страница 96: ...96 EXG 400 X GRAIN BAG UNLOADER...

Страница 97: ...INTRODUCCI N 97 PARTS SUBJECT TO NORMAL WEAR AND TEAR 97...

Страница 98: ...98 EXG 400 X GRAIN BAG UNLOADER...

Страница 99: ...l oil level or not complying with the transmission inlet specifications described in the user s manual Altering the maximum inlet torque shear bolt system on PTO Wheel nuts After around 30 hours of ru...

Страница 100: ...100 EXG 400 X GRAIN BAG UNLOADER...

Страница 101: ...INTRODUCCI N 101 USER S NOTES 101...

Страница 102: ...102 EXG 400 X GRAIN BAG UNLOADER...

Страница 103: ...103 EXG 400 X GRAIN BAG UNLOADER 14 USER S NOTES USER S NOTES USER S NOTES...

Страница 104: ...104 EXG 400 X GRAIN BAG UNLOADER...

Страница 105: ......

Страница 106: ...106 EXG 400 X GRAIN BAG UNLOADER Rosario de Santa Fe 2256 X2400EFN San Francisco CBA Argentina Tel 54 3564 436777 ext 121 54 3564 498502 E mail export akron com ar www akron com ar...

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