background image

SAFETY WARNINGS

KEEP CLEAR OF MOVING PARTS

Always Follow Recommended Pressure 

and Operating

 

Instructions

• 

ALWAYS 

use approved high pressure fittings and

  replacement parts.
• 

ALWAYS 

ensure fire extinquishing equipment is readily  

  available and properly maintained.

FLUSHING

WHEN SPRAYING & CLEANING WITH FLAMMABLE PAINTS AND THINNERS

1.

  When spraying with flammable liquids, the unit must be located a minimum of 25 feet away from the spraying area in a  

     well ventilated area. Ventilation must be sufficient enough to prevent the accumulation of vapors.

2. 

To eliminate electrostatic discharge, ground the spray unit, paint bucket & spraying object. See GROUNDING. Use only  

     high pressure airless hoses approved for 3000 psi which is conductive.

3.

  Remove the spray tip before flushing. Hold the metal part of the gun firmly to the side of a metal pail & use the lowest  

     possible fluid pressure during flushing.

4. 

Never use high pressure in the cleaning process. 

USE MINIMUM PRESSURE.

5.

  Do not smoke in spraying/cleaning area.

5 - 6

6 - 8

8 - 10

10 - 12

120

120

120

120

25

18

18

18

16

400

8

6

6

4

300

8

6

6

6

 250

10

8

8

6

200

10

10

8
8

150

12

10

10

8

100

12

12

12

10

50

16

16

14

14

500

6

6

4

4

UL RECOMMENDATION FOR MINIMUM GAUGE EXTENSION CORD

Keep clear of moving parts when starting or operating the 

sprayer. Do not put your fingers into any openings to avoid 

amputation by moving parts or burns on hot parts. Precaution 

is the best insurance against an accident.  When starting the 

motor, maintain a safe distance from moving parts of the equip-

ment. Before adjusting or servicing any mechanical part of the 

sprayer, follow the PRESSURE RELIEF PROCEDURE.

AVOID COMPONENT RUPTURE

•  This sprayer operates at 3000 psi (205 bar).  Always be

  sure that all components and accessories have a maximum  

  working pressure of at least 3000 psi to avoid rupture  

  which can result in serious bodily injury including  

  injection and property damage.
• 

NEVER 

leave a pressurized sprayer unattended to avoid  

  accidental operation of it, which could result in serious  

  bodily injury.
• 

ALWAYS 

follow the PRESSURE RELIEF PROCEDURE  

  whenever you stop spraying and before adjusting,    

  removing or repairing any part of the sprayer.
• 

NEVER 

alter or modify any part of the equipment to  

  avoid possible component rupture which could result in  

  serious bodily injury and property damage.
• 

NEVER 

use weak, damaged, or non-conductive paint  

  hose. Do not allow kinking or crushing of hoses or  

  allow it to vibrate against rough, sharp or hot surfaces.  

  Before each use, check your hoses for damage and wear  

  and ensure all of the fluid connections are secure.
• 

ALWAYS 

replace any damaged hose. 

NEVER 

use tape  

  or any device to mend the hose.
• 

NEVER 

attempt to stop any leakage in the line or    

  fittings with your hand or any part of the body. Turn off  

  the unit and release pressure by following PRESSURE  

  RELIEF PROCEDURE.

PREVENT STATIC SPARKING FIRE/EXPLOSIONS

• 

ALWAYS 

be sure all of the equipment & objects being  

  sprayed are properly grounded. Always ground sprayer,  

  paint bucket and object being sprayed. See the grounding  

  section of this manual for grounding information.

•  Reduce the risk of injection injury, static sparking or  

  splashing by following the specific cleaning process.
• 

ALWAYS  

follow the PRESSURE RELIEF PROCEDURE.

• 

ALWAYS 

remove the spray tip before flushing. Hold  

  the metal part of the gun firmly to the side of a metal pail  

  & use the lowest possible fluid pressure during flushing. 

• 

NEVER 

use cleaning solvents with flash points below  

  140 degrees F. Some of these are: acetone, benzene,

  ether, gasoline, naptha. Consult your supplier to be sure.
• 

NEVER 

SMOKE in the spraying/cleaning area.

•  Use only conductive fluid hoses for airless applications.  

  Be sure the gun is grounded through the hose connections.  

  Check ground continuity in hose & equipment. Overall  

  (end to end) resistance of unpressurized hose must not  

  exceed 29 megohms for any coupled length or combination  

  of hose length. Use only high pressure airless hoses with  

  static wire approved for 3000 psi.

•  Vapors created when spraying can be ignited by sparks.  

  To reduce the risk of fire, always locate the sprayer at  

  least 20 feet (6 m.) away from spray area. Do not plug in  

  or unplug any electrical cords in the spray area. Doing so  

  can cause sparks which can ignite any vapors still in the  

  air. Follow the coating & solvent manufacturers safety  

  warnings and precautions.

VOLTAGE 

 

 

LENGTH OF CORD IN FEET 

 

AMPERAGE

RATING

RANGE

4

Содержание 1110E

Страница 1: ...AIRLESSCO SL810 1100 1500 ALLPRO 910E 1110E Form No 001 493 JUN07 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Страница 2: ...e 10 Spray Gun Operation 11 Troubleshooting 12 Spray Tip Selection 13 Regular Maintenance 14 Field Troubleshooting 15 Servicing Fluid Pump 16 Servicing Suction Nut Outlet Valve 17 Packing Replacement...

Страница 3: ...FreeFlow 0 9 gpm 1 1 gpm 1 1gpm Output At Pressure 0 8 gpm 1 0 gpm 1 0gpm Tip Size 1 gun to 0 029 1 gun to 0 031 1 gun to 0 031 Motor Output DC TEFC 1 HP DC TEFC 1 25 HP DC TEFC 1 25 HP Weight 135 lbs...

Страница 4: ...spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instructed on its safe use and given this operators ma...

Страница 5: ...with a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged hose which can result in hos...

Страница 6: ...raying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injur...

Страница 7: ...ral spirits followed by soapy water then a clean water flush 5 Storage Always relieve pressure See pressure relief procedure on page 10 prior to storage or when machine is unattended Oil base Paint Fl...

Страница 8: ...mp Refer to Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube...

Страница 9: ...Be sure the electrical service is 120 VAC 15 amp minimum and that the outlet you use is properly grounded NOTE For Generator power a minimum 7000 watt generator with voltage regulation must be used 4...

Страница 10: ...stem is pres surized and ready to spray When you turn the valve handle and the gap between the valve handle and the cam body becomes wider this means the valve is in the open position It is in the clo...

Страница 11: ...ed tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip 5 When Shutting off the Sprayer a Whenever you stop...

Страница 12: ...n safety latch Refer to the separate instruction manual provided with your gun on its safety features and how to engage safety latch 4 Turn Prime Pressure Relief Valve PR Valve to the open priming pos...

Страница 13: ...E CLOGS FROM SPRAY TIP 1 Lock gun safety latch 2 Turn REV TIP handle 180 degrees 3 Disengage trigger lock trigger gun into pail 4 If the REV TIP handle appears locked resists turning loosen the retain...

Страница 14: ...Service pump Thin or Spotty Coverage Holidays Small tip orifice Spray gun hand speed fast Select larger tip orifice Decrease pass speed Thin Coverage in Center of Pattern Fingers Tip size larger than...

Страница 15: ...6th digits are for the orifice size and is measured in thousandths of an inch e g 17 0 017 inch The higher the number the larger the tip 029 Rev TipTM for Painting P N 560 xxx Protected By U S Patent...

Страница 16: ...son brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine 2 Remove the cover over the motor 3 Open...

Страница 17: ...tain good spraying pressure Unit does not run Pressure set too low Filter s are clogged Outlet Valve fouled or worn Prime Pressure Relief valve bypassing Packings and or piston worn Blown spray tip Pa...

Страница 18: ...8 are in place 3 Connect the connecting rod with fluid the fluid pump by installing the coupling halves 189 046 Slide sleeve over the coupling halves and secure with retaining ring 189 048 4 Secure th...

Страница 19: ...to unscrew the outlet seat support 187 051 from the piston 3 Remove the outlet seat 187 061 O ring 106 021 outlet ball 115 022 and ball guide 187 062 4 Inspect the outlet ball and seat for wear Repla...

Страница 20: ...ning suction seat support 187 017 off of the fluid body 187 313 2 Remove the suction seat 187 065 O ring 106 017 suction ball 187 020 and suction ball guide 187 016 with O ring 106 014 3 Clean all par...

Страница 21: ...wn and push the completed assembly upwards into the pump body Once placed inside tilt the pump body back up to keep all pieces in PACKING REPLACEMENT Continued 187 030 Upper Polyethylene V Packings 18...

Страница 22: ...re tight the alignment of both rods should allow easy assembly and disassembly of the coupling If any binding loosen and retighten all the rod locknuts to improve the alignment Misalignment causes pre...

Страница 23: ...Pressure Control Ass y Screw 8 Sensor Plug 1 4 Prime Pres Relief Valve Bypass Tube Manifold Filter Elbow 11 12 13 14 15 not shown 100 109 100 160 100 312 331 103 167 016 100 050 Nipple 2 Plug Screw 2...

Страница 24: ...22 SL1500 Pump Parts Diagram 3...

Страница 25: ...t TC 1 12 187 051 Plug 1 13 106 021 O Ring TF 1 14 187 037 Adapter Male Short 2 15 187 029 V Packing P 6 16 187 059 V Packing L 4 17 187 058 Double Adapter Fem 1 18 187 315 Spacer SS 1 19 187 031 Bell...

Страница 26: ...COMPLETE SPRAYER FIG 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 49 50 51 52 53 54 55 28 43 44 45 46 47 48 24 56 57 58 59...

Страница 27: ...Bearing Stud 2 Woodruff Key Retaining Ring Spacer Tube 2 Bracket Return Tube Washer Lock 2 Nut 2 Stopper 2 Axle 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58...

Страница 28: ...8 When calibration is complete move jumper from both prongs of the P ZR terminal to single prong of the P ZR Terminal 2 PRESSURE CALIBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip a...

Страница 29: ...e 7 If deadband is greater than 150 psi adjust the phase limit trimpot so that the deadband is less than 150 psi and the pressure increase after the gun trigger is released is less than 250 psi These...

Страница 30: ...ON 1 2 3 4 5 6 7 8 9 10 11 12 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 187 017 187 018 Inlet Strainer Suction Tube Hose Clamps 2 Hose Elbow Return Pipe Elbow Whi...

Страница 31: ...d 110 Volt Strain Relief Screw Toggle Switch 35A Circuit Breaker 110 Volt Rubber Boot 1 25 HP Motor 110 Volt 10 11 15 Series 1 HPDC Motor 110 Volt 8 9 Series Pressure Control Ass y 110 Volt Jumper Sen...

Страница 32: ...facility to repair replace the thermal coupler Continuity shows that the motor s thermal coupler has not tripped Proceed to step six STEP 6 If everything checks out in steps one through five and the p...

Страница 33: ...ch loosen set screw in the potentiometer knob Fig 17 Item 14 and remove knob and spacer Fig 17 Item 13 4 Using a 1 2 wrench or deep socket remove the nut from the potentiometer shaft assembly 5 Pull e...

Страница 34: ...from the frame by undoing the four screws Fig 18 Item 6 5 Disassemble Items 1 6 Fig 18 6 Remove and replace LCD Display Fig 18 Item 3 7 Reassemble in reverse order NOTE Do not over tighten the screw a...

Страница 35: ...TEM PART DESCRIPTION UNLESS PREMISSION OF DUROTECH CO Title Matertial Material Size Treatment N A N A SEE LIST PROPRIETARY TO DUROTECH CO IT SHALL THIS DOCUMENT CONTAINS INFORMATION NOT BE REPRODUCED...

Страница 36: ...ss hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219 Hose Cover Roll 100 426 Case of 6 Rolls HIGH PRESSURE AIRLESS HOSE Standard Tip Extension Swivel Extension B...

Отзывы: