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NOTE:

 Anytime a sensor, pressure control assembly or both are replaced, 

 

 

                   the these calibrations must be performed.

1.  ZERO CALIBRATION

1.

  Place prime/pressure relief valve in the prime (open) position.

2.

  Set the pressure control knob to the minimum setting (CCW).

3. 

Detach the pressure control assembly.

4. 

Place the jumper (PN 117-207) on both prongs of the "P-ZR" terminal. Note: This jumper comes with a new  

     Pressure Control Assemblyand is installed on the "P-ZR" terminal. If you are "Zero Calibrating" a Pressure  

     Control Assembly presently in the unit, remove the jumper from one prong of the "P-ZR" terminal and place  

     on both prongs of the "P-ZR".

5.

  Turn machine "ON" and ensure it is not cycling.

6.

  If the yellow light on the electrical board is on, use an insulated screwdriver to turn the "LCD ZERO" trim 

     pot (P501)  counter-clockwise until the light goes out. Then turn it clockwise until the light just comes back  

     on.  At this point, the "Zero" Calibration is complete.

7.

  If the yellow light is OFF, turn the "Zero" trimpot clockwise, just until the light comes on and stop.

     At this point "Zero" Calibration is complete.

     NOTE: If  your machine is equipt with the optional LCD, as a double check to confirm that the pump is at  

     true zero the LCD should read "0000" when the yellow light just comes on.

     NOTE: If the yellow light remains constantly "ON", or "OFF" during this calibration, the sensor is defective  

     and should be replaced.

8. 

When calibration is complete, move jumper from both prongs of the "P-ZR" terminal to single prong of the  

      "P-ZR" Terminal.

2.  PRESSURE CALIBRATION

1.

 Attach a 50', 1/4" airless hose, airless gun with 0.017 tip and a 5000 psi pressure gauge to the pump.

2.

 Place the suction tube into a bucket of  Coro-chek and water.

3.

 Turn prime/pressure relief valve to the prime (open) position.

4.

 Complete the ZERO calibration, as per "ZERO CALIBRATION".

5.

 Turn pressure control knob clockwise until machine starts to prime.

6.

 Place the prime/pressure relief valve in the pressure (closed) position.

7.

 While watching pressure glycerine gauge (not the LCD) , slowly adjust the Pressure Trimpot (P502) (clock- 

     wise to increase and counter-clockwise to decrease) until the maximum static pressure is 3300 psi, with  

     the pressure control knob fully clockwise. Trigger the gun several times to ensure pressure returns to    

     3300 psi .

3.

 

LIQUID CRYSTAL DISPLAY CALIBRATION -

   (If so equipped)

1.

 Complete the "ZERO CALIBRATION" and "PRESSURE CALIBRATION" procedures prior to commencing  

     this calibration.

2.

 Turn pressure control knob up until system pressure is above 2500 psi (as indicated on glycerin filled    

     pressure gauge) and the machine is not cycling.

3.

 Use an insulated screwdriver to adjust the LCD Set trimpot (P503). Turn Trimpot CCW until it clicks. Then  

     adjust to match pressure against pressure gauge reading.

4.

 Move the pressure control knob to different settings and trigger the gun several times to ensure that  the  

    LCD continues to match the pressure gauge reading.

5.

 Reattach Pressure Control Assembly.

 

 

PRESSURE CONTOL ASS'Y CALIBRATION

26

Содержание 1110E

Страница 1: ...AIRLESSCO SL810 1100 1500 ALLPRO 910E 1110E Form No 001 493 JUN07 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Страница 2: ...e 10 Spray Gun Operation 11 Troubleshooting 12 Spray Tip Selection 13 Regular Maintenance 14 Field Troubleshooting 15 Servicing Fluid Pump 16 Servicing Suction Nut Outlet Valve 17 Packing Replacement...

Страница 3: ...FreeFlow 0 9 gpm 1 1 gpm 1 1gpm Output At Pressure 0 8 gpm 1 0 gpm 1 0gpm Tip Size 1 gun to 0 029 1 gun to 0 031 1 gun to 0 031 Motor Output DC TEFC 1 HP DC TEFC 1 25 HP DC TEFC 1 25 HP Weight 135 lbs...

Страница 4: ...spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instructed on its safe use and given this operators ma...

Страница 5: ...with a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged hose which can result in hos...

Страница 6: ...raying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injur...

Страница 7: ...ral spirits followed by soapy water then a clean water flush 5 Storage Always relieve pressure See pressure relief procedure on page 10 prior to storage or when machine is unattended Oil base Paint Fl...

Страница 8: ...mp Refer to Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube...

Страница 9: ...Be sure the electrical service is 120 VAC 15 amp minimum and that the outlet you use is properly grounded NOTE For Generator power a minimum 7000 watt generator with voltage regulation must be used 4...

Страница 10: ...stem is pres surized and ready to spray When you turn the valve handle and the gap between the valve handle and the cam body becomes wider this means the valve is in the open position It is in the clo...

Страница 11: ...ed tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip 5 When Shutting off the Sprayer a Whenever you stop...

Страница 12: ...n safety latch Refer to the separate instruction manual provided with your gun on its safety features and how to engage safety latch 4 Turn Prime Pressure Relief Valve PR Valve to the open priming pos...

Страница 13: ...E CLOGS FROM SPRAY TIP 1 Lock gun safety latch 2 Turn REV TIP handle 180 degrees 3 Disengage trigger lock trigger gun into pail 4 If the REV TIP handle appears locked resists turning loosen the retain...

Страница 14: ...Service pump Thin or Spotty Coverage Holidays Small tip orifice Spray gun hand speed fast Select larger tip orifice Decrease pass speed Thin Coverage in Center of Pattern Fingers Tip size larger than...

Страница 15: ...6th digits are for the orifice size and is measured in thousandths of an inch e g 17 0 017 inch The higher the number the larger the tip 029 Rev TipTM for Painting P N 560 xxx Protected By U S Patent...

Страница 16: ...son brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine 2 Remove the cover over the motor 3 Open...

Страница 17: ...tain good spraying pressure Unit does not run Pressure set too low Filter s are clogged Outlet Valve fouled or worn Prime Pressure Relief valve bypassing Packings and or piston worn Blown spray tip Pa...

Страница 18: ...8 are in place 3 Connect the connecting rod with fluid the fluid pump by installing the coupling halves 189 046 Slide sleeve over the coupling halves and secure with retaining ring 189 048 4 Secure th...

Страница 19: ...to unscrew the outlet seat support 187 051 from the piston 3 Remove the outlet seat 187 061 O ring 106 021 outlet ball 115 022 and ball guide 187 062 4 Inspect the outlet ball and seat for wear Repla...

Страница 20: ...ning suction seat support 187 017 off of the fluid body 187 313 2 Remove the suction seat 187 065 O ring 106 017 suction ball 187 020 and suction ball guide 187 016 with O ring 106 014 3 Clean all par...

Страница 21: ...wn and push the completed assembly upwards into the pump body Once placed inside tilt the pump body back up to keep all pieces in PACKING REPLACEMENT Continued 187 030 Upper Polyethylene V Packings 18...

Страница 22: ...re tight the alignment of both rods should allow easy assembly and disassembly of the coupling If any binding loosen and retighten all the rod locknuts to improve the alignment Misalignment causes pre...

Страница 23: ...Pressure Control Ass y Screw 8 Sensor Plug 1 4 Prime Pres Relief Valve Bypass Tube Manifold Filter Elbow 11 12 13 14 15 not shown 100 109 100 160 100 312 331 103 167 016 100 050 Nipple 2 Plug Screw 2...

Страница 24: ...22 SL1500 Pump Parts Diagram 3...

Страница 25: ...t TC 1 12 187 051 Plug 1 13 106 021 O Ring TF 1 14 187 037 Adapter Male Short 2 15 187 029 V Packing P 6 16 187 059 V Packing L 4 17 187 058 Double Adapter Fem 1 18 187 315 Spacer SS 1 19 187 031 Bell...

Страница 26: ...COMPLETE SPRAYER FIG 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 49 50 51 52 53 54 55 28 43 44 45 46 47 48 24 56 57 58 59...

Страница 27: ...Bearing Stud 2 Woodruff Key Retaining Ring Spacer Tube 2 Bracket Return Tube Washer Lock 2 Nut 2 Stopper 2 Axle 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58...

Страница 28: ...8 When calibration is complete move jumper from both prongs of the P ZR terminal to single prong of the P ZR Terminal 2 PRESSURE CALIBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip a...

Страница 29: ...e 7 If deadband is greater than 150 psi adjust the phase limit trimpot so that the deadband is less than 150 psi and the pressure increase after the gun trigger is released is less than 250 psi These...

Страница 30: ...ON 1 2 3 4 5 6 7 8 9 10 11 12 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 187 017 187 018 Inlet Strainer Suction Tube Hose Clamps 2 Hose Elbow Return Pipe Elbow Whi...

Страница 31: ...d 110 Volt Strain Relief Screw Toggle Switch 35A Circuit Breaker 110 Volt Rubber Boot 1 25 HP Motor 110 Volt 10 11 15 Series 1 HPDC Motor 110 Volt 8 9 Series Pressure Control Ass y 110 Volt Jumper Sen...

Страница 32: ...facility to repair replace the thermal coupler Continuity shows that the motor s thermal coupler has not tripped Proceed to step six STEP 6 If everything checks out in steps one through five and the p...

Страница 33: ...ch loosen set screw in the potentiometer knob Fig 17 Item 14 and remove knob and spacer Fig 17 Item 13 4 Using a 1 2 wrench or deep socket remove the nut from the potentiometer shaft assembly 5 Pull e...

Страница 34: ...from the frame by undoing the four screws Fig 18 Item 6 5 Disassemble Items 1 6 Fig 18 6 Remove and replace LCD Display Fig 18 Item 3 7 Reassemble in reverse order NOTE Do not over tighten the screw a...

Страница 35: ...TEM PART DESCRIPTION UNLESS PREMISSION OF DUROTECH CO Title Matertial Material Size Treatment N A N A SEE LIST PROPRIETARY TO DUROTECH CO IT SHALL THIS DOCUMENT CONTAINS INFORMATION NOT BE REPRODUCED...

Страница 36: ...ss hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219 Hose Cover Roll 100 426 Case of 6 Rolls HIGH PRESSURE AIRLESS HOSE Standard Tip Extension Swivel Extension B...

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