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SAFETY WARNINGS

ALWAYS INSPECT SPRAYING AREA

•  Keep the spraying area free from obstructions.
•  Make sure the spraying area has good ventilation    

  to safely remove vapors and mists.
• 

NEVER 

keep flammable material in spraying area.

• 

NEVER 

spray in vicinity of open flame or other    

  sources of ignition.
•  The spraying area must be at least 20 ft. away from  

  spray unit.

SPRAY GUN SAFETY

• 

ALWAYS 

set gun safety lock in the "LOCKED"    

  position when not in use & before servicing or cleaning. 
• 

NEVER 

remove or modify any part of the gun.

• 

ALWAYS 

REMOVE THE SPRAY TIP when cleaning.

  Flush unit at the LOWEST POSSIBLE PRESSURE.
• 

ALWAYS 

check operation of all gun safety devices  

  before each use.
•  Be very careful when removing the spray tip or hose  

  from the gun. A plugged line will contain fluid under  

  pressure. If the tip or line is plugged, follow the

    

  PRESSURE RELIEF PROCEDURE

.

TIP GUARD

• 

ALWAYS 

have the tip guard in place on the spray   

  gun while spraying. The tip guard alerts you to the  

  injection hazard and helps prevent accidentally  

 

  placing your fingers or any part of your body close  

  to the spray tip.

SPRAY TIP SAFETY

•  Use extreme caution when cleaning or changing    

  spray tips. If the spray tip clogs while spraying, en- 

  gage the gun safety latch immediately. ALWAYS    

  follow the 

PRESSURE RELIEF PROCEDURE

   

  and then remove the spray tip to clean it.
• 

NEVER 

wipe off build up around the spray tip.

TOXIC FLUID HAZARD

• 

ALWAYS 

remove tip guard & tip to clean AFTER

  pump is turned off and the pressure is relieved by    

  following the 

PRESSURE RELIEF PROCEDURE.

•  Hazardous fluid or toxic fumes can cause serious injury  

  or death if splashed in eyes or on skin, inhaled or 

  swallowed. Know the hazards of the fluid you are using.  

  Store & dispose of hazardous fluid according to    

  manufacturer, local, state & national guidelines.
• 

ALWAYS 

wear protective eyewear, gloves,  

 

  clothing and respirator as recommended by fluid    

  manufacturer.

HOSES

•  Tighten all of the fluid connections securely before each  

  use. High pressure fluid can dislodge a loose coupling or 

  allow high pressure spray to be emitted from the coupling  

  and result in an injection injury or serious bodily injury.
•  Only use hoses with a spring guard. The spring guard  

  helps protect the hose from kinks or other damage which  

  could result in hose rupture and cause an injection injury.
• 

NEVER 

use a damaged hose, which can result in hose  

  failure or rupture and cause an injection injury or other  

  serious bodily injury or property damage. Before each use, 

  check entire hose for cuts, leaks, abrasions, bulging of the 

  cover, or damage or movement of couplings. If any of  

  these conditions exist, replace the hose immediately. 
• 

NEVER 

use tape or any device to try to mend the hose as

   it cannot contain the high pressure fluid.  NEVER    

  ATTEMPT TO RECOUPLE THE HOSE.  A high pressure  

  hose is not recoupleable.

GROUNDING

•  Ground the sprayer & other components in the system to  

  reduce the risk of static sparking, fire or explosion which  

  can result in serious bodily injury and property damage.  

  For detailed instructions on how to ground, check your  

  local electrical code.
• 

ALWAYS 

ensure switch is in OFF position before 

  plugging unit in.

Always Ground All of These Components:

1. Sprayer

: plug the power supply cord, or extension cord,  

  each equipped with an undamaged three-prong plug, into a  

  properly grounded outlet. DO NOT USE AN ADAPTER. 

  Use only a 3 wire extension cord that has a 3 blade  

  grounding plug, and a 3 slot receptacle that will accept  

  the plug on the product. Make sure your extension cord is  

  in good condition. When using an extension cord, be sure to  

  use one heavy enough to carry the current your product will  

  draw. (

Note

: The table on the top of the next page  shows  

  the correct size to use depending on cord length and name 

  plate ampere rating. If in doubt, use the next heavier gauge.  

  The smaller the gauge number, the heavier the cord.)

2. Fluid hose

: use only grounded hoses.

3. Spray gun or dispensing valve

: grounding is obtained  

  through connection to a properly grounded fluid hose and  

  pump.

4. Object being sprayed

: according to your local code.

5. All solvent pails

 used when flushing.

•  Once each week, check electrical resistance of hose (when  

  using multiple hose assemblies, check overall resistance.)  

  Overall (end to end) resistance of unpressurized hose must  

  not exceed 29 megohms (max.) for any coupled length or  

  combination of hose lengths. If hose exceeds these limits,  

  replace it immediately.  
• Never exceed 500 ft. (150 m) overall combined cord  

  length to assure electrical continuity.

3

Содержание 1110E

Страница 1: ...AIRLESSCO SL810 1100 1500 ALLPRO 910E 1110E Form No 001 493 JUN07 AIRLESS PAINT SPRAYER SERVICE OPERATION MANUAL...

Страница 2: ...e 10 Spray Gun Operation 11 Troubleshooting 12 Spray Tip Selection 13 Regular Maintenance 14 Field Troubleshooting 15 Servicing Fluid Pump 16 Servicing Suction Nut Outlet Valve 17 Packing Replacement...

Страница 3: ...FreeFlow 0 9 gpm 1 1 gpm 1 1gpm Output At Pressure 0 8 gpm 1 0 gpm 1 0gpm Tip Size 1 gun to 0 029 1 gun to 0 031 1 gun to 0 031 Motor Output DC TEFC 1 HP DC TEFC 1 25 HP DC TEFC 1 25 HP Weight 135 lbs...

Страница 4: ...spraying area NEVER spray highly flammable materials NEVER use around children NEVER allow another person to use sprayer unless he is thoroughly instructed on its safe use and given this operators ma...

Страница 5: ...with a spring guard The spring guard helps protect the hose from kinks or other damage which could result in hose rupture and cause an injection injury NEVER use a damaged hose which can result in hos...

Страница 6: ...raying and before adjusting removing or repairing any part of the sprayer NEVER alter or modify any part of the equipment to avoid possible component rupture which could result in serious bodily injur...

Страница 7: ...ral spirits followed by soapy water then a clean water flush 5 Storage Always relieve pressure See pressure relief procedure on page 10 prior to storage or when machine is unattended Oil base Paint Fl...

Страница 8: ...mp Refer to Fig 2 9 Allow the pump to operate until clean solvent comes from the gun 10 Release the trigger and engage the gun safety latch 11 If you are going to start spraying place the suction tube...

Страница 9: ...Be sure the electrical service is 120 VAC 15 amp minimum and that the outlet you use is properly grounded NOTE For Generator power a minimum 7000 watt generator with voltage regulation must be used 4...

Страница 10: ...stem is pres surized and ready to spray When you turn the valve handle and the gap between the valve handle and the cam body becomes wider this means the valve is in the open position It is in the clo...

Страница 11: ...ed tip Always point the gun toward the ground or into a waste container when checking to see if the tip is cleared or when using a self cleaning tip 5 When Shutting off the Sprayer a Whenever you stop...

Страница 12: ...n safety latch Refer to the separate instruction manual provided with your gun on its safety features and how to engage safety latch 4 Turn Prime Pressure Relief Valve PR Valve to the open priming pos...

Страница 13: ...E CLOGS FROM SPRAY TIP 1 Lock gun safety latch 2 Turn REV TIP handle 180 degrees 3 Disengage trigger lock trigger gun into pail 4 If the REV TIP handle appears locked resists turning loosen the retain...

Страница 14: ...Service pump Thin or Spotty Coverage Holidays Small tip orifice Spray gun hand speed fast Select larger tip orifice Decrease pass speed Thin Coverage in Center of Pattern Fingers Tip size larger than...

Страница 15: ...6th digits are for the orifice size and is measured in thousandths of an inch e g 17 0 017 inch The higher the number the larger the tip 029 Rev TipTM for Painting P N 560 xxx Protected By U S Patent...

Страница 16: ...son brushes have an initial length of 1 and 1 4 When the brushes are worn to a length of 5 8 they should be replaced TO CHANGE THE BRUSHES 1 Unplug the machine 2 Remove the cover over the motor 3 Open...

Страница 17: ...tain good spraying pressure Unit does not run Pressure set too low Filter s are clogged Outlet Valve fouled or worn Prime Pressure Relief valve bypassing Packings and or piston worn Blown spray tip Pa...

Страница 18: ...8 are in place 3 Connect the connecting rod with fluid the fluid pump by installing the coupling halves 189 046 Slide sleeve over the coupling halves and secure with retaining ring 189 048 4 Secure th...

Страница 19: ...to unscrew the outlet seat support 187 051 from the piston 3 Remove the outlet seat 187 061 O ring 106 021 outlet ball 115 022 and ball guide 187 062 4 Inspect the outlet ball and seat for wear Repla...

Страница 20: ...ning suction seat support 187 017 off of the fluid body 187 313 2 Remove the suction seat 187 065 O ring 106 017 suction ball 187 020 and suction ball guide 187 016 with O ring 106 014 3 Clean all par...

Страница 21: ...wn and push the completed assembly upwards into the pump body Once placed inside tilt the pump body back up to keep all pieces in PACKING REPLACEMENT Continued 187 030 Upper Polyethylene V Packings 18...

Страница 22: ...re tight the alignment of both rods should allow easy assembly and disassembly of the coupling If any binding loosen and retighten all the rod locknuts to improve the alignment Misalignment causes pre...

Страница 23: ...Pressure Control Ass y Screw 8 Sensor Plug 1 4 Prime Pres Relief Valve Bypass Tube Manifold Filter Elbow 11 12 13 14 15 not shown 100 109 100 160 100 312 331 103 167 016 100 050 Nipple 2 Plug Screw 2...

Страница 24: ...22 SL1500 Pump Parts Diagram 3...

Страница 25: ...t TC 1 12 187 051 Plug 1 13 106 021 O Ring TF 1 14 187 037 Adapter Male Short 2 15 187 029 V Packing P 6 16 187 059 V Packing L 4 17 187 058 Double Adapter Fem 1 18 187 315 Spacer SS 1 19 187 031 Bell...

Страница 26: ...COMPLETE SPRAYER FIG 13 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 17 20 21 22 24 23 25 26 27 29 30 31 32 33 34 35 36 37 38 39 40 41 42 49 50 51 52 53 54 55 28 43 44 45 46 47 48 24 56 57 58 59...

Страница 27: ...Bearing Stud 2 Woodruff Key Retaining Ring Spacer Tube 2 Bracket Return Tube Washer Lock 2 Nut 2 Stopper 2 Axle 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58...

Страница 28: ...8 When calibration is complete move jumper from both prongs of the P ZR terminal to single prong of the P ZR Terminal 2 PRESSURE CALIBRATION 1 Attach a 50 1 4 airless hose airless gun with 0 017 tip a...

Страница 29: ...e 7 If deadband is greater than 150 psi adjust the phase limit trimpot so that the deadband is less than 150 psi and the pressure increase after the gun trigger is released is less than 250 psi These...

Страница 30: ...ON 1 2 3 4 5 6 7 8 9 10 11 12 141 008 301 545 301 516 301 544 100 165 188 377 100 128 100 012 100 126 100 385 187 017 187 018 Inlet Strainer Suction Tube Hose Clamps 2 Hose Elbow Return Pipe Elbow Whi...

Страница 31: ...d 110 Volt Strain Relief Screw Toggle Switch 35A Circuit Breaker 110 Volt Rubber Boot 1 25 HP Motor 110 Volt 10 11 15 Series 1 HPDC Motor 110 Volt 8 9 Series Pressure Control Ass y 110 Volt Jumper Sen...

Страница 32: ...facility to repair replace the thermal coupler Continuity shows that the motor s thermal coupler has not tripped Proceed to step six STEP 6 If everything checks out in steps one through five and the p...

Страница 33: ...ch loosen set screw in the potentiometer knob Fig 17 Item 14 and remove knob and spacer Fig 17 Item 13 4 Using a 1 2 wrench or deep socket remove the nut from the potentiometer shaft assembly 5 Pull e...

Страница 34: ...from the frame by undoing the four screws Fig 18 Item 6 5 Disassemble Items 1 6 Fig 18 6 Remove and replace LCD Display Fig 18 Item 3 7 Reassemble in reverse order NOTE Do not over tighten the screw a...

Страница 35: ...TEM PART DESCRIPTION UNLESS PREMISSION OF DUROTECH CO Title Matertial Material Size Treatment N A N A SEE LIST PROPRIETARY TO DUROTECH CO IT SHALL THIS DOCUMENT CONTAINS INFORMATION NOT BE REPRODUCED...

Страница 36: ...ss hose from paint and abrasion damage Comes in 1000 roll with perforations each 50 100 219 Hose Cover Roll 100 426 Case of 6 Rolls HIGH PRESSURE AIRLESS HOSE Standard Tip Extension Swivel Extension B...

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