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1.0  INTRODUCTION 

1.1 

General 

This installation manual (800-10680) provides the required instructions to install the AirCell

®

 

Satellite 

Transceiver (ST) 3100 system (AirCell

®

 

ST 3100).  This system allows for two-way communications from 

the aircraft, including voice or PC (via the Iridium on-board modem).  These services are available when 
the aircraft is in the air or on the ground.  On the ground or in the air, the satellite communications link is 
provided using the Iridium LEO (Low Earth Orbit—485 miles altitude) array of 66 satellites that enable 
total earth coverage. 

 

An Iridium-approved antenna is mounted on the top of the aircraft to provide the Radio Frequency (RF) 
interface for the aircraft to satellite connection.  The AirCell

®

 

ST 3100 system provides options for multiple 

handsets.  The AirCell

®

 

ST 3100 provides three (3) handset voice channels and a single Audio Panel 

interface.  Optimal handset performance is realized when handsets are wired directly to a dedicated voice 
channel.  When required, two handsets can be wired in parallel to a single voice channel.  However, 
audio quality during conferencing (intercom) between handsets deteriorates when wired in this manner.  If 
conferencing (intercom) is required, it is best to use a separate voice channel for each handset.   The 
Satellite Transceiver also has an on-board modem that accepts RS-232 serial data from a Personal 
Computer, Cabin Entertainment Systems and Multi-Function Display systems.  

Note 

ST 3100 part number 400-01680-001 has a Plain Old Telephone System (POTS) interface and the 400-
10680-002 has no POTS interface.  These transceivers are identical including revision levels; the only 
exception is the -002 configuration lacks a POTS module installed on the motherboard. 

 

The ST 3100 System was tested for Operational Shock and Crash Safety to DO-160D, Section 7, 
Category B.  Radiated RF Interference met the conditions of DO-160D, Section 21, Category M.  
Equipment Specifications are found in Section 7.0.  Install the AirCell

®

 

ST 3100

 

Transceiver in locations 

that are free of water, spray, or other fluids, whether by direct contact or condensation. When installing 
the AirCell

®

 

ST 3100 system in the aircraft, carefully follow this Installation Manual. 

 

The AirCell

®

 

ST 3100 system meets environmental requirements identified in RTCA DO-160D, as defined 

in Section 4, Category F2.  Any alteration of this product voids the federal Aviation Administration (FAA) 
or Federal Communications Commission (FCC) certification and the AirCell

®

 warranty.  This publication is 

not to be used in lieu of a Supplementary Type Certificate (STC) or any other FAA approval.  FAA form 
337 approval is usually required for installation of this equipment. 

Note 

The material in this manual is subject to change.  Before planning or performing any installation operation, 

check with AirCell

®

 

www.AirCelldealers.com

 Dealer Info website to verify that this manual is complete and 

is the latest revision.  The Record of Revisions, Record of Temporary Revisions, Service Bulletin List, and 

List of Effective Pages found at the front of this manual must match that issued as current by AirCell

®

 

www.AirCelldealers.com

 will have additional information that may be useful such as, 

Technical Bulletins 

and Tech Tips 

and

 Installation and Troubleshooting Tips.

 

 

 

 

 

 

Introduction 

Page 1-1

 

Section 1 

800-10680-C, May 2007 

Содержание ST 3100

Страница 1: ...C 1172 Century Drive Suite 280 Building B Louisville CO 80027 United States of America Distribution Statement This publication is for the Satellite Telephone products only and is to be used by Custome...

Страница 2: ...ation please contact Corporate Publications Coordinator AirCell LLC 1172 Century Drive Suite 280 Building B Louisville CO 80027 Telephone 303 379 0200 FAX 303 379 0279 Copyright 2007 AirCell LLC All R...

Страница 3: ...fic information from this manual in order to create separate Handset and Antenna manuals June 2005 AirCell C Revised for the addition of the 002 non POTS configuration the functionality of revised vol...

Страница 4: ...ES 3 1 3 1 Planning 3 1 3 2 Equipment Location 3 1 3 3 Cable Routing 3 2 3 4 Antenna Selection 3 2 3 5 Handset Selection 3 2 3 6 ST 3100 Transceiver Location 3 2 3 7 Power Handset and Audio Cabling 3...

Страница 5: ...7 3 Associated Reference Documents 7 1 7 4 Technical Specifications 7 1 8 0 SPECIAL TOOLS FIXTURES AND EQUIPMENT 8 1 8 1 Introduction 8 1 8 2 Test Setup and Calibration 8 1 9 0 PARTS LIST 9 1 9 1 Intr...

Страница 6: ...5 ST 3100 Transceiver Mounting Tray 2 3 Figure 2 6 Satellite Patch Antenna 2 4 Figure 4 1 Handset Keyboard 4 3 Figure 4 2 ST 3100 Transceiver Top View Revision M and earlier 4 5 Figure 4 3 Conference...

Страница 7: ...LIST OF TABLES Table Title Page Table 3 1 Satellite Channel RF Antenna Cable Guide 3 5 Page vi 800 10680 C May 2007...

Страница 8: ...no POTS interface These transceivers are identical including revision levels the only exception is the 002 configuration lacks a POTS module installed on the motherboard The ST 3100 System was tested...

Страница 9: ...rictions are met Verify that adequate airflow is provided for equipment cooling Check cable routing connector access 90 degree or straight and determine cable lengths Ensure easy accessibility to conn...

Страница 10: ...be taken against personal contact or inhalation in accordance with Occupational Safety and Health Administration OSHA requirements 29 Code of Federal Regulations CFR 1910 1000 or superseding document...

Страница 11: ...This Page Intentionally Blank Introduction Page 1 4 Section 1 800 10680 C May 2007...

Страница 12: ...us the option to have multiple handsets in the aircraft for conference type calls Standard Black Handset P N 400 10035 00X with Modified Cradle P N 400 10038 00X RJ11 RJ45 Jacks SatelliteTransceiver P...

Страница 13: ...et RJ 11 connector is not used Secure locking for storage Handset Cradle Figure 2 3 Handset and Cradle The handset provides voice communications and control of the AirCell ST 3100 system The handset s...

Страница 14: ...ector per M83723 73 Insert Arrangement 14 15S Access Door for Mic Bias Audio Level Adjust Refer to Section 7 1 System Specifications for details regarding the environmental requirements for this unit...

Страница 15: ...B and C audio channels and Audio Panel interface 2 2 3 Satellite Patch Antenna Standard Antenna Shown The AirCell Satellite Patch Antenna is P N 015 10306 001 This antenna is a low profile Iridium GP...

Страница 16: ...luding revision levels the only exception is the 002 configuration lacks a POTS module installed on the motherboard Note Requirements of the applicable FARs may stipulate that proper DER engineering d...

Страница 17: ...ment is to ensure the best overall system performance Refer to Table 3 1 to properly select the coax cables required to meet these requirements Note Some of the RG style cables used in General Aviatio...

Страница 18: ...tors or connectors approved for use on aircraft 3 Refer to FAA AC 43 13 1B for the proper wire types Wiring should conform to MIL W 22759 or MIL C 27500 AC 43 13 1B 11 89 or AC 43 13 1B Tables 11 11 a...

Страница 19: ...ets may be wired in parallel per handset circuit but volume loading will occur and volume adjustment at the ST 3100 Transceiver may be required The wiring diagram in Section 10 0 provides wiring defin...

Страница 20: ...ested Vendors 50 Type N Male Connector 50 Double Shielded Coax Cable Straight TNC Male Connector Right Angle TNC Male Connector Straight N Male Connector N Female to TNC Male Adapter 0 20 feet ECS EMT...

Страница 21: ...This Page Intentionally Blank Installation Procedures Page 3 6 Section 3 800 10680 C May 2007...

Страница 22: ...System should be accomplished in accordance with test procedures outlined in this Installation Manual Sections 4 6 and 4 7 Complete the required paperwork to activate the system For Iridium telephone...

Страница 23: ...is not resolved by following the troubleshooting procedures in Appendix A A Return Material Authorization RMA is required for all repairs or exchanges on items returned to AirCell Return the Transceiv...

Страница 24: ...o receive a call lift the Handset out of the cradle and press SND If you are holding the Handset and it rings press SND to receive the call To adjust the volume in the earpiece press the UP DOWN arrow...

Страница 25: ...3100 audio level adjustments are set by the factory to mid range and in most installations will not need to be altered in the field An audio matrix is provided in the Transceiver to allow the transmi...

Страница 26: ...to the Handset you are using To keep the audio levels consistent the AirCell ST 3100 Transceiver allows the summed audio to be matched to the level of an incoming call Match the summed audio at each...

Страница 27: ...are identified by the letters A HSA B HSB and C HSC in the wiring diagram On the top of the Transceiver there is an access panel to the audio level adjustment potentiometers which are also identified...

Страница 28: ...llations will not need adjustment in the field These adjustments are minor volume adjustments that don t adjust from a minimum to a maximum volume level The Audio Panel side tone level and volume trim...

Страница 29: ...This Page Intentionally Blank Testing and Setup Page 4 8 Section 4 800 10680 C May 2007...

Страница 30: ...completely 5 2 Recommended Cleaning Materials Mild soap and water for most plastics is recommended CAUTION Use Isopropyl Alcohol carefully as it may react with some plastics in the area Isopropyl Alc...

Страница 31: ...Cleaning Page 5 2 Section 5 800 10680 C May 2007 This Page Intentionally Blank...

Страница 32: ...ts include the AirCell ST 3100 Transceiver and mounting provision dimensions a connector pin out orientation diagram and access door details potentiometer adjustments The Notes and Tables on these pag...

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Страница 37: ...This Page Intentionally Blank Fits and Clearances Page 6 2 Section 6 800 10680 C May 2007...

Страница 38: ...ct and Intercom Alert provide notification of incoming call and conference request to pilots and passengers Various antenna and handset options are available The AirCell ST 3100 Satellite Transceiver...

Страница 39: ...nder 10 Transceiver Heaters When the temperature on the inside of the Transceiver is 20C 4F the heaters will turn on For example on a 28 VDC system the heaters will draw an additional 2 8 A At full po...

Страница 40: ...and 19 2 kbps recommended for revision K and subsequent Data Rate IRIDIUM 2 4 Kbps typical Protocol Error Correction MNP4 POTS Interface Plain Old Telephone System not applicable to the 002 configurat...

Страница 41: ...This Page Intentionally Blank System Specifications Page 7 4 Section 7 800 10680 C May 2007...

Страница 42: ...ols are required for the installation of the AirCell ST 3100 system 8 2 Test Setup and Calibration Refer to Section 4 0 Testing and Setup for the procedure to verify that the unit is serviceable Speci...

Страница 43: ...This Page Intentionally Blank Special Tools Fixtures and Equipment Page 8 2 Section 8 800 10680 C May 2007...

Страница 44: ...Transceiver w Modem without POTS MS3126F16 26S Connector Circular 26 position socket contacts included crimp 800007 1 Mounting Tray 3 8 ATR Optional in place of Mounting Tray 151 10689 001 2 each ASE...

Страница 45: ...This Page Intentionally Blank Illustrated Parts List Page 9 2 Section 9 800 10680 C May 2007...

Страница 46: ...ions for the AirCell ST 3100 system In addition to general notes the attached sheets include wiring diagrams for the single channel system The Notes and Tables on these pages are very important study...

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Страница 56: ...Wiring Diagrams Section 10 Page 10 2 800 10680 C May 2007 This Page Intentionally Blank...

Страница 57: ...dance Symptom 2 Handset Display is not illuminated ASE System has multiple handsets and the displays of most handsets are on but one handset is not illuminated Bad connection or faulty wiring between...

Страница 58: ...tellite mode signal Possible Cause 3B There is a problem with the Satellite RF channel Iridium Satellite signal can be monitored using a Personal Computer PC interface to the RS 232 data port that is...

Страница 59: ...hooting procedures in Appendix B A Return Material Authorization RMA is required for all repairs or exchanges on items returned to AirCell After obtaining an RMA return the AirCell ST 3100 components...

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