background image

 

5.  To reduce EMI / RFI to an acceptable level, all signal and power lines require shielded cables. 

Ground the to/from audio line shields at the Transceiver end only, (i.e., TX and RX signals).  
Refer to the wiring diagrams in Section 10.0. 

6.  FAA-approved antenna coaxial cables are required for this installation.  Part 25 aircraft must meet 

FAR 25.1359 requirements, which does not allow for the use of PVC-type insulation.  Refer to 
Section 3.11 for coax recommendations. 

7.  Provide proper grounding of the equipment by isolating chassis, power return wires, and signal 

grounds.  

Note 

Component Bonding

 

As with any communication equipment, bonding the equipment to airframe ground is essential for 
optimum performance and lightning protection.  Ensure that the equipment mounting provisions 
are bonded to the shelf, and the shelf is bonded to airframe ground.  Properly bonded, there 
should be 2.5 milliohms or less between the Mounting Tray and airframe ground.  Care in 
bonding has been shown to eliminate erratic or poor system performance. 

Additional Shield Drain information 

As an option, up to four (4) 22 American Wire Gauge (AWG) 7” drains may be combined on a 
single grounding strap and then routed to airframe chassis.  The ground strap should be as short 
as possible, but may be realized with a maximum of 24” of insulated (18 AWG or larger). 

8.  Size power wires to handle 5.0 amps @ 28 volts dc. 

The Wiring Diagrams in Section 10.0 provide manufacturing instructions for the wire harnesses.  Notes on 
the wiring diagrams provide essential instructions that will save you needless rework during installation. 

Note 

When up to three (3) Handsets are wired in, individual Handset volume control via the Transceiver access 

panel is possible.  Additional handsets may be wired in parallel per handset circuit, but volume loading 

will occur and volume adjustment at the ST 3100 Transceiver may be required.  The wiring diagram in 

Section 10.0 provides wiring definitions for the Audio Panel, Handsets, and RS-232 connections.  Multiple 

RS-232/Modem connectors are allowed, but only one (1) data appliance can be connected at a time, to 

prevent appliance malfunction.  The system also provides an Audio Panel interface for direct integration 

into the aircraft communications system. 

 

Good wiring practices can be obtained from FAA AC 43.13-1B and should be followed. Here are a few 
reminders.  Know the harness routing and equipment location before you begin fabricating the harness.  
Measure and record the harness and coax lengths required and add a few feet for good measure.  It is 
easy to cut to fit, but hard to stretch the wires.  Identify and mark the wires in accordance with AC  
43.13-1B.  Refer to Section 10.0., ICD 655-10680, for mating connector layouts.  AirCell

®

 strongly 

recommends that you purchase coax assemblies from PIC, ECS, or EMTEQ, so that a test record 
accompanies the installation data.  This practice also minimizes those hard-to-track-down cabling 
problems.  Refer to Table 3.1. for coax recommendations.

  

3.11.  Satellite Antenna Installation Cable Guide 

Important 

Refer at 

AirCell

® 

Antenna Installation Manual P/N 800-10355

 for details on special Inmarsat

®

 filtering, 

Iridium to Inmarsat

®

, and other Antenna separation details. 

When the installation requires cable lengths from the Transceiver to the Satellite Antenna greater than 60 
feet

,

 please contact AirCell

®

 Customer Service @ 1-888-286-9876 or your preferred cable Vendor. 

The RF coaxial cable performance from the Transceiver to the Satellite Antenna is critical.  Keep this 
cable length as short as practical to enhance the satellite telephone performance.  The total RF loss 

Installation Procedures 

Page 3-4

 

Section 3 

800-10680-C, May 2007 

Содержание ST 3100

Страница 1: ...C 1172 Century Drive Suite 280 Building B Louisville CO 80027 United States of America Distribution Statement This publication is for the Satellite Telephone products only and is to be used by Custome...

Страница 2: ...ation please contact Corporate Publications Coordinator AirCell LLC 1172 Century Drive Suite 280 Building B Louisville CO 80027 Telephone 303 379 0200 FAX 303 379 0279 Copyright 2007 AirCell LLC All R...

Страница 3: ...fic information from this manual in order to create separate Handset and Antenna manuals June 2005 AirCell C Revised for the addition of the 002 non POTS configuration the functionality of revised vol...

Страница 4: ...ES 3 1 3 1 Planning 3 1 3 2 Equipment Location 3 1 3 3 Cable Routing 3 2 3 4 Antenna Selection 3 2 3 5 Handset Selection 3 2 3 6 ST 3100 Transceiver Location 3 2 3 7 Power Handset and Audio Cabling 3...

Страница 5: ...7 3 Associated Reference Documents 7 1 7 4 Technical Specifications 7 1 8 0 SPECIAL TOOLS FIXTURES AND EQUIPMENT 8 1 8 1 Introduction 8 1 8 2 Test Setup and Calibration 8 1 9 0 PARTS LIST 9 1 9 1 Intr...

Страница 6: ...5 ST 3100 Transceiver Mounting Tray 2 3 Figure 2 6 Satellite Patch Antenna 2 4 Figure 4 1 Handset Keyboard 4 3 Figure 4 2 ST 3100 Transceiver Top View Revision M and earlier 4 5 Figure 4 3 Conference...

Страница 7: ...LIST OF TABLES Table Title Page Table 3 1 Satellite Channel RF Antenna Cable Guide 3 5 Page vi 800 10680 C May 2007...

Страница 8: ...no POTS interface These transceivers are identical including revision levels the only exception is the 002 configuration lacks a POTS module installed on the motherboard The ST 3100 System was tested...

Страница 9: ...rictions are met Verify that adequate airflow is provided for equipment cooling Check cable routing connector access 90 degree or straight and determine cable lengths Ensure easy accessibility to conn...

Страница 10: ...be taken against personal contact or inhalation in accordance with Occupational Safety and Health Administration OSHA requirements 29 Code of Federal Regulations CFR 1910 1000 or superseding document...

Страница 11: ...This Page Intentionally Blank Introduction Page 1 4 Section 1 800 10680 C May 2007...

Страница 12: ...us the option to have multiple handsets in the aircraft for conference type calls Standard Black Handset P N 400 10035 00X with Modified Cradle P N 400 10038 00X RJ11 RJ45 Jacks SatelliteTransceiver P...

Страница 13: ...et RJ 11 connector is not used Secure locking for storage Handset Cradle Figure 2 3 Handset and Cradle The handset provides voice communications and control of the AirCell ST 3100 system The handset s...

Страница 14: ...ector per M83723 73 Insert Arrangement 14 15S Access Door for Mic Bias Audio Level Adjust Refer to Section 7 1 System Specifications for details regarding the environmental requirements for this unit...

Страница 15: ...B and C audio channels and Audio Panel interface 2 2 3 Satellite Patch Antenna Standard Antenna Shown The AirCell Satellite Patch Antenna is P N 015 10306 001 This antenna is a low profile Iridium GP...

Страница 16: ...luding revision levels the only exception is the 002 configuration lacks a POTS module installed on the motherboard Note Requirements of the applicable FARs may stipulate that proper DER engineering d...

Страница 17: ...ment is to ensure the best overall system performance Refer to Table 3 1 to properly select the coax cables required to meet these requirements Note Some of the RG style cables used in General Aviatio...

Страница 18: ...tors or connectors approved for use on aircraft 3 Refer to FAA AC 43 13 1B for the proper wire types Wiring should conform to MIL W 22759 or MIL C 27500 AC 43 13 1B 11 89 or AC 43 13 1B Tables 11 11 a...

Страница 19: ...ets may be wired in parallel per handset circuit but volume loading will occur and volume adjustment at the ST 3100 Transceiver may be required The wiring diagram in Section 10 0 provides wiring defin...

Страница 20: ...ested Vendors 50 Type N Male Connector 50 Double Shielded Coax Cable Straight TNC Male Connector Right Angle TNC Male Connector Straight N Male Connector N Female to TNC Male Adapter 0 20 feet ECS EMT...

Страница 21: ...This Page Intentionally Blank Installation Procedures Page 3 6 Section 3 800 10680 C May 2007...

Страница 22: ...System should be accomplished in accordance with test procedures outlined in this Installation Manual Sections 4 6 and 4 7 Complete the required paperwork to activate the system For Iridium telephone...

Страница 23: ...is not resolved by following the troubleshooting procedures in Appendix A A Return Material Authorization RMA is required for all repairs or exchanges on items returned to AirCell Return the Transceiv...

Страница 24: ...o receive a call lift the Handset out of the cradle and press SND If you are holding the Handset and it rings press SND to receive the call To adjust the volume in the earpiece press the UP DOWN arrow...

Страница 25: ...3100 audio level adjustments are set by the factory to mid range and in most installations will not need to be altered in the field An audio matrix is provided in the Transceiver to allow the transmi...

Страница 26: ...to the Handset you are using To keep the audio levels consistent the AirCell ST 3100 Transceiver allows the summed audio to be matched to the level of an incoming call Match the summed audio at each...

Страница 27: ...are identified by the letters A HSA B HSB and C HSC in the wiring diagram On the top of the Transceiver there is an access panel to the audio level adjustment potentiometers which are also identified...

Страница 28: ...llations will not need adjustment in the field These adjustments are minor volume adjustments that don t adjust from a minimum to a maximum volume level The Audio Panel side tone level and volume trim...

Страница 29: ...This Page Intentionally Blank Testing and Setup Page 4 8 Section 4 800 10680 C May 2007...

Страница 30: ...completely 5 2 Recommended Cleaning Materials Mild soap and water for most plastics is recommended CAUTION Use Isopropyl Alcohol carefully as it may react with some plastics in the area Isopropyl Alc...

Страница 31: ...Cleaning Page 5 2 Section 5 800 10680 C May 2007 This Page Intentionally Blank...

Страница 32: ...ts include the AirCell ST 3100 Transceiver and mounting provision dimensions a connector pin out orientation diagram and access door details potentiometer adjustments The Notes and Tables on these pag...

Страница 33: ......

Страница 34: ......

Страница 35: ......

Страница 36: ......

Страница 37: ...This Page Intentionally Blank Fits and Clearances Page 6 2 Section 6 800 10680 C May 2007...

Страница 38: ...ct and Intercom Alert provide notification of incoming call and conference request to pilots and passengers Various antenna and handset options are available The AirCell ST 3100 Satellite Transceiver...

Страница 39: ...nder 10 Transceiver Heaters When the temperature on the inside of the Transceiver is 20C 4F the heaters will turn on For example on a 28 VDC system the heaters will draw an additional 2 8 A At full po...

Страница 40: ...and 19 2 kbps recommended for revision K and subsequent Data Rate IRIDIUM 2 4 Kbps typical Protocol Error Correction MNP4 POTS Interface Plain Old Telephone System not applicable to the 002 configurat...

Страница 41: ...This Page Intentionally Blank System Specifications Page 7 4 Section 7 800 10680 C May 2007...

Страница 42: ...ols are required for the installation of the AirCell ST 3100 system 8 2 Test Setup and Calibration Refer to Section 4 0 Testing and Setup for the procedure to verify that the unit is serviceable Speci...

Страница 43: ...This Page Intentionally Blank Special Tools Fixtures and Equipment Page 8 2 Section 8 800 10680 C May 2007...

Страница 44: ...Transceiver w Modem without POTS MS3126F16 26S Connector Circular 26 position socket contacts included crimp 800007 1 Mounting Tray 3 8 ATR Optional in place of Mounting Tray 151 10689 001 2 each ASE...

Страница 45: ...This Page Intentionally Blank Illustrated Parts List Page 9 2 Section 9 800 10680 C May 2007...

Страница 46: ...ions for the AirCell ST 3100 system In addition to general notes the attached sheets include wiring diagrams for the single channel system The Notes and Tables on these pages are very important study...

Страница 47: ......

Страница 48: ......

Страница 49: ......

Страница 50: ......

Страница 51: ......

Страница 52: ......

Страница 53: ......

Страница 54: ......

Страница 55: ......

Страница 56: ...Wiring Diagrams Section 10 Page 10 2 800 10680 C May 2007 This Page Intentionally Blank...

Страница 57: ...dance Symptom 2 Handset Display is not illuminated ASE System has multiple handsets and the displays of most handsets are on but one handset is not illuminated Bad connection or faulty wiring between...

Страница 58: ...tellite mode signal Possible Cause 3B There is a problem with the Satellite RF channel Iridium Satellite signal can be monitored using a Personal Computer PC interface to the RS 232 data port that is...

Страница 59: ...hooting procedures in Appendix B A Return Material Authorization RMA is required for all repairs or exchanges on items returned to AirCell After obtaining an RMA return the AirCell ST 3100 components...

Отзывы: