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11

MN-822

LoadLifter 5000 Ultimate

Product Use, Maintenance and Servicing

MAINTENANCE GUIDELINES

By following the steps below, vehicle owners will obtain the longest life and best results 
from their air springs.

1 .  Check the air pressure weekly .

2.  Always maintain normal ride height. Never inflate beyond 100 PSI.

3 .  If you develop an air leak in the system, use a soapy water solution (1/5 liquid dish 

soap and 4/5 water) to check all air line connections and the inflation valve core before 
deflating and removing the air spring.  

FOR YOUR SAFETY AND TO PREVENT POSSIBLE DAMAGE TO YOUR VEHICLE, DO 
NOT EXCEED MAXIMUM GROSS VEHICLE WEIGHT RATING (GVWR), AS INDICATED 
BY THE VEHICLE MANUFACTURER .  ALTHOUGH YOUR AIR SPRINGS ARE RATED AT 
A MAXIMUM INFLATION PRESSURE OF 100 P .S .I ., THE AIR PRESSURE ACTUALLY 
NEEDED IS DEPENDANT ON YOUR LOAD AND GVWR .

4 .  Loaded vehicles require at least 25 PSI or more . A “loaded vehicle” refers to a vehicle 

with a heavy bed load, a trailer, or both . As discussed above, never exceed GVWR, 
regardless of air spring, air pressure, or other load assist . The springs in this kit will support 
approximately 40 lbs . of load (combined on both springs) for each 1 PSI of pressure . 
The required air pressure will vary depending on the state of the original suspension . 
Operating the vehicle below the minimum air spring pressure will void the Air Lift warranty .

5 .  When increasing load, always adjust the air pressure to maintain the normal ride height .  

Increase or decrease pressure from the system as necessary to attain normal ride height 
for optimal ride and handling . Remember that loads carried behind the axle (including 
tongue loads) require more leveling force (pressure) than those carried directly over the 
axle .

6 .  Always add air to springs in small quantities, checking the pressure frequently . 

7 .  Should it become necessary to raise the vehicle by the frame, make sure the system is at 

minimum pressure (5 PSI)  to reduce the tension on the suspension/brake components .  

Use of on board leveling systems do not require deflation or disconnection.

8 .  Periodically check the air spring system fasteners for tightness . Also, check the air springs 

for any signs of rubbing . Realign if necessary .

9 .  On occasion, give the air springs a hard spray with a garden hose in order to remove 

mud, sand, gravel or other abrasive debris .  

TROUBLESHOOTING GUIDE

1 .  Leak test the air line connections, the threaded connection into the air spring, and all 

fittings in the control system. 

2 .  Inspect the air lines to be sure none are pinched . Tie straps may be too tight . Loosen or 

replace the strap and replace leaking components .

3 .  Inspect the air line for holes and cracks . Replace as needed .

4 .  Look for a kink or fold in the air line . Reroute as needed .

NOTE

CAUTION

5 PSI

100 PSI

Maximum Air Pressure

Minimum Recommended Pressure

Содержание 88295

Страница 1: ...ons completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 822 031309 ECR 7785 INSTALLATION GUIDE ADJUSTABLE AIR HELPER SPRINGS TO...

Страница 2: ...2 MN 822 LoadLifter 5000 Ultimate...

Страница 3: ...Attaching the Lower Bracket 7 Installing the Heat Shield 7 Installing the Air Lines 8 Checking For Leaks 9 Fixing Leaks 9 Before Operating 10 Installation Checklist 10 Post Installation Checklist 10 P...

Страница 4: ...ontact Air Lift Company at 800 248 0892 or visit our website at www airliftcompany com IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or paylo...

Страница 5: ...Axle strap 4 N 17277 3 8 16 x 3 Carriage bolt 8 O 17365 3 8 24 x 7 8 Button head screw 4 P 17366 M10 1 50 x 35 Button head screw 4 Q 17361 3 8 16 x 1 25 Carriage bolt 4 AA 20086 Air line assembly 1 BB...

Страница 6: ...a rear brake proportioning valve or is equipped with an anti lock type brake system installation of a load assist product will have NO EFFECT on brake system performance COMPRESSED AIR CAN CAUSE INJUR...

Страница 7: ...ad screws O Tighten securely fig 4 4 Insert the carriage bolts through the holes in the lower bracket C fig 4 5 Place the lower bracket on the air spring in an offset position fig 4 The bellows assemb...

Страница 8: ...sis to gain clearance to set the assembly into position 2 Align the slots in the frame upper bracket and bellow upper bracket Attach the two with the 3 8 carriage bolts Q flat washer I and nyloc nut H...

Страница 9: ...arance 2 Tighten the lock nuts evenly to 16 ft lbs Re torque after 100 miles 3 Repeat for the opposite side INSTALLING THE HEAT SHIELD 1 Bend the tabs on the heat shield G to provide a of space betwee...

Страница 10: ...NOT USE WIRE CUTTERS OR SCISSORS TO CUT THE AIR LINE THESE TOOLS MAY FLATTEN OR CRIMP THE AIR LINE CAUSING IT TO LEAK AROUND THE O RING SEAL INSIDE THE ELBOW FITTING FIG 10 fig 10 CAUTION 4 Place a 5...

Страница 11: ...the minimum pressure required to restore the system to normal ride height Do not deflate to lower than 10 PSI 4 Check the air pressure again after 24 hours A 2 4 PSI loss after initial installation is...

Страница 12: ...rame shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See page 12 for tips on how to spot leaks...

Страница 13: ...minimum air spring pressure will void the Air Lift warranty 5 When increasing load always adjust the air pressure to maintain the normal ride height Increase or decrease pressure from the system as n...

Страница 14: ...last indefinitely Q Will raising the vehicle on a hoist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil change...

Страница 15: ...ed that the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement...

Страница 16: ...ressor will work well for most customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard...

Страница 17: ...Company for verification Air Lift will repair or replace at its option defective products or components A minimum 10 00 shipping and handling charge will apply to all warranty claims Before returning...

Страница 18: ...tailer where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price...

Страница 19: ...17 MN 822 LoadLifter 5000 Ultimate A B A B C C Lower bracket mounting template See Assembling the Air Spring pg 5...

Страница 20: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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