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MN-822

LoadLifter 5000 Ultimate

Installation Diagram

 Item 

Part # 

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qty

   A

1

 

58496 

2B6 Bellow 

(88295)

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

 A

2

 

58740 

1B6 Bellow 

(88297)

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

 B

1

 

07149 

Frame upper bracket  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

 B

2

 

07256 

Cylinder upper bracket  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

   C 

03230 

Lower bracket  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

 

11967 

Roll plates 

(4WD only)

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

   E 

21837 

Elbow fitting

  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  *F 

09484 

Thermal sleeve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

  *G 

10613 

Heat shield  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

 

18436 

3/8” Nyloc nut  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

 

18444 

3/8” Flat washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

 

18427 

3/8” Lock washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

  *K 

10741 

Clamp #48-102  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

 

17203 

3/8” x 7/8” Hex head cap screw  . . . . . . . . . . . . . . . . . 4

 

Item 

Part # 

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Qty

  

 

01815 

4” Axle strap  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 

 

17277 

3/8”-16 x 3 Carriage bolt  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 

 

17365 

3/8”-24 x 7/8 Button head screw  . . . . . . . . . . . . . . . . 4

 

17366 

M10-1 .50 x 35 Button head screw  . . . . . . . . . . . . . 4

 

17361 

3/8”-16 x 1 .25 Carriage bolt  . . . . . . . . . . . . . . . . . . . . . . . 4

 
  AA 

20086 

Air line assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1

  *BB 

10466 

Tie strap  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

  *CC 

21230 

Valve caps  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  *DD 

18405 

5/16” Flat washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  *EE 

21234 

Rubber washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  *FF 

18411 

Small star washer  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

  *GG 

21233 

5/16” Hex nut  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

   *Not shown in diagram .

HARDWARE LIST

INBOARD

FORWARD

fig. 1

A1

D

I

H

M

I

L

N

N

E

I

H

AA

Q

O

B

1

B

2

P

P

H

I

J

C

FORW

ARD

INBO

ARD

fig. 2

A2

I

H

M

I

L

N

N

E

I

H

AA

Q

O

B

1

B

2

P

P

H

I

J

C

4 WD Driver Side

2 WD Driver Side

*Heat shield is used on 
the passenger side only.

Missing or damaged parts? Call Air Lift customer 
service at (800) 248-0892 for a replacement part .

STOP!

Содержание 88295

Страница 1: ...ons completely before proceeding with installation Failure to read these instructions can result in an incorrect installation MN 822 031309 ECR 7785 INSTALLATION GUIDE ADJUSTABLE AIR HELPER SPRINGS TO...

Страница 2: ...2 MN 822 LoadLifter 5000 Ultimate...

Страница 3: ...Attaching the Lower Bracket 7 Installing the Heat Shield 7 Installing the Air Lines 8 Checking For Leaks 9 Fixing Leaks 9 Before Operating 10 Installation Checklist 10 Post Installation Checklist 10 P...

Страница 4: ...ontact Air Lift Company at 800 248 0892 or visit our website at www airliftcompany com IMPORTANT SAFETY NOTICE The installation of this kit does not alter the Gross Vehicle Weight Rating GVWR or paylo...

Страница 5: ...Axle strap 4 N 17277 3 8 16 x 3 Carriage bolt 8 O 17365 3 8 24 x 7 8 Button head screw 4 P 17366 M10 1 50 x 35 Button head screw 4 Q 17361 3 8 16 x 1 25 Carriage bolt 4 AA 20086 Air line assembly 1 BB...

Страница 6: ...a rear brake proportioning valve or is equipped with an anti lock type brake system installation of a load assist product will have NO EFFECT on brake system performance COMPRESSED AIR CAN CAUSE INJUR...

Страница 7: ...ad screws O Tighten securely fig 4 4 Insert the carriage bolts through the holes in the lower bracket C fig 4 5 Place the lower bracket on the air spring in an offset position fig 4 The bellows assemb...

Страница 8: ...sis to gain clearance to set the assembly into position 2 Align the slots in the frame upper bracket and bellow upper bracket Attach the two with the 3 8 carriage bolts Q flat washer I and nyloc nut H...

Страница 9: ...arance 2 Tighten the lock nuts evenly to 16 ft lbs Re torque after 100 miles 3 Repeat for the opposite side INSTALLING THE HEAT SHIELD 1 Bend the tabs on the heat shield G to provide a of space betwee...

Страница 10: ...NOT USE WIRE CUTTERS OR SCISSORS TO CUT THE AIR LINE THESE TOOLS MAY FLATTEN OR CRIMP THE AIR LINE CAUSING IT TO LEAK AROUND THE O RING SEAL INSIDE THE ELBOW FITTING FIG 10 fig 10 CAUTION 4 Place a 5...

Страница 11: ...the minimum pressure required to restore the system to normal ride height Do not deflate to lower than 10 PSI 4 Check the air pressure again after 24 hours A 2 4 PSI loss after initial installation is...

Страница 12: ...rame shock absorbers and brake cables Leak test before road test Inflate the air springs to 60 PSI check all connections for leaks with a soapy water solution See page 12 for tips on how to spot leaks...

Страница 13: ...minimum air spring pressure will void the Air Lift warranty 5 When increasing load always adjust the air pressure to maintain the normal ride height Increase or decrease pressure from the system as n...

Страница 14: ...last indefinitely Q Will raising the vehicle on a hoist for service work damage the air springs No The vehicle can be lifted on a hoist for short term service work such as tire rotation or oil change...

Страница 15: ...ed that the air bags have bottomed out increase the pressure fig 2 4 5 Adjust the pressure up and down to find the best ride 6 If the vehicle rocks and rolls adjust the air pressure to reduce movement...

Страница 16: ...ressor will work well for most customers who use their system on an intermittent basis Heavy duty For daily use consider the heavy duty compressor it inflates faster and more quietly than the standard...

Страница 17: ...Company for verification Air Lift will repair or replace at its option defective products or components A minimum 10 00 shipping and handling charge will apply to all warranty claims Before returning...

Страница 18: ...tailer where the kit was purchased If it is necessary to return or exchange the kit for any reason If there is a problem with shipping if shipped from the retailer If there is a problem with the price...

Страница 19: ...17 MN 822 LoadLifter 5000 Ultimate A B A B C C Lower bracket mounting template See Assembling the Air Spring pg 5...

Страница 20: ...irliftcompany com Thank you for purchasing Air Lift products the professional installer s choice Printed in the USA Need Help Contact our customer service department by calling 800 248 0892 Monday thr...

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