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Air Burners, Inc.

 

BurnBoss Series Air Curtain Burner (Kubota Z482

-

E3 Engine)

 

OPERATING MANUAL 

 

(Vers. 08.08.2017)

 

Page 21 of 27

 

HOW TO FEED A FIRE

 

It will generally take 30 minutes for the fire to build to a point where the temperatures 

are sufficient for the unit to be operating with minimal smoke.

 

 

1.

 

      Add material from your 

Good Wood

” 

pile slowly for the first hour.  It takes about 

 

an hour for the fire to reach minimum temperature.  Your goal is to achieve an 

 

even and hot fire across the unit.

 

2.

   

For continuous operation the engine RPM is run at full throttle (preset at the

 

factory). If the fire is burning very hot with no smoke the RPM can be reduced 

 

by 1000 RPM to save fuel but that is very dependent on the waste material.

 

3.

 

If you get excessive smoke and ash when you load the wood waste while drop-

ping the load through the air curtain,  then you may need to turn the RPM

down temporarily as you load.  This is most likely earlier in the burn operation.

 

4.

 

Take caution when loading the unit that the material to be burned is not 

 

dumped

” 

in the box too quickly causing hot embers to be thrown from the unit.

 

5.

 

If you have an area in the box that is smoking, this indicates the temperature is 

low in that area.  Add material from the 

Good Wood

” 

pile to get the fire temper-

ature up.  Once that area is burning add some of the heavier material.

 

6.

   

The rate at which you load the unit varies depending on moisture content of the 

 

materials and the temperature of the fire.  If you overload the box you will notice 

 

an increase in white smoke.  White smoke is an indication that the temperature 

 

is dropping. If the smoke increases stop loading until the fire has caught

-

up.  

 

You can also bring the temperature up by adding materials from the 

Good 

 

Wood

” 

pile.

 

7.

 

For the highest throughput load 

LESS MORE OFTEN.

”  

Smaller bucket loads 

 

more often will give the materials a better chance to ignite and will result in your 

 

highest throughput of material.  Oversized bucket loads may smother the fire 

 

for a short period before it ignites this will slow the burning down and reduce 

 

your daily throughput.

 

8.

 

The load in the box should not go higher than the bottom of the manifold.  If the 

 

material is piled higher, it will begin to break the air curtain and more smoke will 

 

escape.

 

 

 

 

The fire should be loaded continuously throughout the day, in order to maintain operat-

ing temperatures.  If the fire is not loaded continuously, the temperature will drop, the 

through

-

put will go down and more smoke will escape.

 

If it

s burning clean, it

s burning hot, If there is smoke, you

re losing money.

 

Содержание BurnBoss T22

Страница 1: ...urner Model T22 T24 Better Environmentally Better Economically US Factory and Main Office Air Burners Inc 4390 SW Cargo Way Palm City FL 34990 Phone 772 220 7303 or 888 566 3900 FAX 772 220 7302 E mai...

Страница 2: ...BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL T22 Recommended For Off Road Use Only Caution Please read all Warning Notices before operating this machine T24 Maximum on ro...

Страница 3: ...DESCRIPTION OF THE BURNBOSS Page 2 SAFETY CONSIDERATIONS Page 5 HOW TO TRANSPORT THE MACHINE Page 8 HOW TO SET UP THE MACHINE Page 12 SITE PREPARATION Page 15 LOADING AND STARTING A FIRE Page 18 HOW...

Страница 4: ...Vers 08 08 2017 Air Burners Inc BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL Page ii BurnBoss Trailer Mounted FireBox...

Страница 5: ...ed FireBox The wood debris is dumped into the trench or FireBox and then ignited usually with a propane torch and with a small amount of diesel just as you would light any other pile of wood you inten...

Страница 6: ...and principles for the BurnBoss are the same as the standard FireBox Standard S 220 FireBox S Series Dimensions Model Overall Size L x W x H Fire Box L x W x H Weight lbs Fuel Consumption gal hr Avera...

Страница 7: ...obility to the Air Burners FireBox line of machines When delivered to a job site the machine is ready for use as soon as it is off loaded The FireBox system is built on a patented trailer frame that a...

Страница 8: ...Burners Inc BurnBoss Series Air Curtain Burner Kubota Z482 E3 Engine OPERATING MANUAL Vers 08 08 2017 Page 4 of 27 BurnBoss Trailer Mounted FireBox BurnBoss in Operation BurnBoss Trailer Mounted Fire...

Страница 9: ...clearance in any direction The S Series units do not have a bottom and should not be located over com bustibles such as dry grass or peat moss In addition hot embers will escape from the unit and dep...

Страница 10: ...The left side opposite the manifold of the machine should be restricted access to prevent injury 6 Shut the unit down in an emergency Stop loading the unit stop the air flow by shutting down the engi...

Страница 11: ...cotton materials would be the minimum cotton treated with a fire retardant would be better and fire proof materials like Nomex would be best B Noise ear protection is recommended around the machines...

Страница 12: ...nd tire assemblies In addition the T22 has no suspension as the wheel assemblies are mounted to the frame rails For this reason the T22 BurnBoss is designed for Off Road use The machine weighs approxi...

Страница 13: ...ed 2 The electrical connection should be made if applicable to your machine 3 The front jack stand should be up and secure 4 The safety chains should be connected to the truck 5 Install a safety light...

Страница 14: ...om leaking out especially behind the tires Hydraulic Oil If you are operating in cold weather you may need to warm the hydraulic oil before use In most cases running the engine for 30 minutes will gen...

Страница 15: ...hen it must be moved immediately after it is raised to prevent damage to the tires C RAISING THE FIREBOX FOR TRANSPORT 1 Connect machine to tow vehicle 2 Raise jack stand 3 Raise the FireBox until it...

Страница 16: ...the tires 4 With respect to the prevailing wind direction the unit should be positioned such that the wind comes over the back of the manifold This is the preferred position It is also acceptable to...

Страница 17: ...Diesel fuel level Check fuel gauge 5 Battery cable switch connection The unit is shipped from the factory with the man ual battery disconnect switch in the disconnect position 6 Check hydraulic lines...

Страница 18: ...ower is supplied to the panel Start the engine by turning the key switch all the way clockwise to START then release key switch and warm up the engine at idle speed of 1 000 RPM for 5 to 10 minutes Sh...

Страница 19: ...the FireBox The unit must raised and towed forward until all the ash remains behind When emptying the tires can not come in contact with the hot embers or they will be damaged In most cases cold ash...

Страница 20: ...re dies down you add some more Good Wood to bring it back up The big difference is that on your campfire you are probably not add ing root balls and leaves and pine needles These are the high moisture...

Страница 21: ...u a good hot burning base fire You will also draw from the Good Wood pile throughout the day if you should need to stoke up the fire more on this in the following sections As the FireBox operator is d...

Страница 22: ...the engine should have been brought up to operating temperature 3 Shovel dirt along the inside bottom edges of the panels to seal them It will only need a couple inches to prevent the smoke from escap...

Страница 23: ...be burning stumps then it is best to load them after the first hour of burn ing when the fire is up to full temperature 9 The level of material in the fire box for light off should be kept just below...

Страница 24: ...waste materials burning You CANNOT add an accelerant if the waste materials do not light as that would be too dangerous If the material does not light the FireBox must be emptied before trying a cold...

Страница 25: ...emperature is low in that area Add material from the Good Wood pile to get the fire temper ature up Once that area is burning add some of the heavier material 6 The rate at which you load the unit var...

Страница 26: ...e engine and air down Make sure the fire is ex tinguished before you leave the job site The best way is to load dirt or sand into the box but do not spray the refractory walls with water as this will...

Страница 27: ...tant to tow the machine away from the embers as soon as it is raise to prevent hot embers form damaging wheels tires and axles The machine should be towed for wards as the tires can not be driven thro...

Страница 28: ...your Good Wood pile to bring the tem perature back up You may have overloaded the box or loaded the box too fast Example if you only have 1 ton of material burning you can not load in 3 tons of mater...

Страница 29: ...ics are in proper condition no leaks 2 Periodic Maintenance A Change engine oil and oil filter B Clean replace fuel filter as needed C Clean and inspect air filter and replace as needed D Check bolts...

Страница 30: ...und should be stored indoors in a frost free location 4 Preparation The area in and around the damaged area to be patched must be cleaned and brushed to provide the best surface for the compound to ad...

Страница 31: ...0 1020 Kubota HH150 32430 Fuel Filter 3060 1021 Kubota 70000 43081 V Belt Engine 3060 1023 Kubota 15881 97010 MAXI Fuse 40A 5000 0302 n a CAT Battery 12V CCA 800 AH 50 5000 2050 CAT 8C 3612 Optima Bat...

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