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P1512137 R3

If belt is fully tensioned, you may need to
shorten belt and re-lace, see Belt Relacing
in Maintenance.

Grain leaking from
conveyor hopper.

Belt not aligned (centered).

Align belt, see Belt Alignment in
Maintenance.

Flashing installed incorrectly
or worn.

Inspect flashing for wear and replace if
required.

Hopper cloth worn or
damaged.

Replace damaged hopper cloth.

When equipped:

Transition

filler rings are worn.

Replace transition filler rings.

Hopper cloth
collapsing under grain.

Misaligned or broken spring
(s).

Check spring installation and repair as
required.

Pivot shafts improperly
installed.

On some machines, switching pivot shafts
left to right will increase hopper tension.

Grain leaking from
conveyor discharge
between belt and
tube.

Belt not aligned (centered).

Align belt, see Belt Alignment in
Maintenance.

Grain leaking from
conveyor discharge
between hood and
belt.

Belt speed is too fast, hood
plugging.

Decrease belt speed, see Belt Speed in
Operation.

U-clamps or brackets
sliding on tube.

U-clamps or brackets not
properly crimped to tube.

Contact dealer or Westfield to correct
positioning.

Drive

Problem

Cause

Solution

Drive making noise.

When Equipped:

Slipping drive belt.

Tighten belts, see Drive Belt Tension in
Maintenance.

Hot shaft, pulley or bearing.

Overheated components indicate a failed
bearing that must be repaired.

Broken drive roller.

Replace damaged component.

Scissor Lift Hydraulics

(when equipped)

8. TROUBLESHOOTING

S-DRIVE STANDARD CONVEYOR – PORTABLE GRAIN BELT CONVEYOR

Содержание WESTFIELD 1500 Series

Страница 1: ...1512137 R3 Revised November 2018 S Drive Standard Conveyor Portable Grain Belt Conveyor Operator s Manual This manual applies to the following models 1500 Series WCX1565 WCX1575 WCX1585 WCX1590 WCX15100 2000 Series WCX2065 WCX2075 WCX2085 WCX2095 WCX20105 WCX20110 WCX20120 2400 Series WCX2465 WCX2475 WCX2485 WCX2495 WCX24105 WCX24110 WCX24120 Gas Electric and PTO Drives Original Instructions ...

Страница 2: ...equired for this product This product has been designed and constructed according to general engineering standards other local regulations may apply and must be followed by the operator Use the sign off sheet below to record initial and periodic reviews of this manual with all such personnel Date Employee Signature Employer Signature ...

Страница 3: ...c Motor Safety 13 2 12 3 PTO Driveline Safety 13 2 12 4 Hydraulic Power Safety 14 2 13 Tire Safety 15 2 14 Battery Safety 15 2 15 Personal Protective Equipment 16 2 16 Safety Equipment 16 2 17 Safety Decals 17 2 17 1 Decal Installation Replacement 17 2 17 2 Safety Decal Locations and Details 17 3 Features 33 3 1 Model Number 34 4 Transport 35 4 1 Transport Safety 35 4 2 Transport Preparation 35 4 ...

Страница 4: ...ge the Gearbox Oil 55 7 7 Inspect Hydraulic Hoses and Fittings 55 7 8 Inspect the Hopper Flashing 55 7 9 Check the Roller Bearings 55 7 10 Check the Roller Lagging 56 7 11 Tension the Conveyor Belt 56 7 11 1 S Drive Pinch Roller 57 7 12 Align the Conveyor Belt 58 7 12 1 Adjust the Rollers 59 7 12 2 Adjust the Belt Return Wear Blocks 59 7 13 Inspect Belt Lacing 60 7 14 Replace the Belt Lacing 60 7 ...

Страница 5: ...documentary evidence that this manual was provided with the equipment 1 1 Serial Number Location Always give your dealer the serial number on your conveyor shown below when ordering parts or requesting service or other information Please record this information in the table below for easy reference Model Number Serial Number Date Received 1 2 Intended Use The conveyor is designed solely for use in...

Страница 6: ... pulse crops treated seeds or other similar materials Handling fertilizer when strict operation and cleanout procedures are followed as noted in Operation section Use in any other way is considered as contrary to the intended use and is not covered by the warranty 1 2 1 Misuse Do not use the conveyor for with transferring material other than dry free flowing food grains conveying canola or any oth...

Страница 7: ...nyone else who is going to work around the conveyor understands all procedures and related SAFETY information contained in this manual Remember YOU are the key to safety Good safety practices not only protect you but also the people around you Make these practices a working part of your safety program All accidents can be avoided It is the conveyor owner operator and maintenance personnel s respon...

Страница 8: ...ttached to tow bar or resting on ground Do not raise intake end above tow bar height Empty the conveyor and fully lower before moving 2 6 Rotating Parts Safety Keep body hair and clothing away from rotating pulleys belts chains and sprockets Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power source before inspecting or serv...

Страница 9: ...P1512137 R3 9 Figure 1 Conveyor Work Area Gas Electric Drive S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY ...

Страница 10: ...Keep guards in place and do not operate unless all guards are in place Do not walk on step on or damage guards Lock out power before removing a guard Ensure all guards are replaced after performing maintenance 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 11: ... move by hand Chock wheels and anchor intake end after placement 2 11 Towing the Conveyor The conveyor is not intended for transport on public roads If it requires transport on a public roadway the following steps should be taken Check with local authorities regarding transport on public roads Obey all applicable laws and regulations Always travel at a safe speed never exceeding 20 mph 32 km h Red...

Страница 12: ...d secure Properly ventilate surrounding area Never fill the fuel tank with the engine running while smoking or near an open flame Always shut down and allow engine to cool before filling with fuel Never overfill the tank or spill fuel If fuel is spilled clean it up immediately Be sure to use the correct type and grade of fuel Ground the fuel funnel or nozzle against the filler neck to prevent spar...

Страница 13: ...FF Lockout The main power disconnect switch should be in the locked position during shutdown or whenever maintenance is performed If reset is required disconnect all power before resetting motor 2 12 3 PTO Driveline Safety Drive Keep body hair and clothing away from rotating PTO driveline Make certain the driveline shields telescope and rotate freely on driveline before attaching Make certain the ...

Страница 14: ...d as a backstop when searching for hydraulic leaks and wear proper hand and eye protection Check all hydraulic components are tight and in good condition Replace any worn cut abraded flattened or crimped hoses Clean the connections before connecting to equipment Do not attempt any makeshift repairs to the hydraulic fittings or hoses with tape clamps or adhesive The hydraulic system operates under ...

Страница 15: ...rated at speeds higher than their rated speed Keep wheel lug nuts tightened to manufacturer s recommendations Never reinflate a tire that has been run flat or seriously under inflated without removing the tire from the wheel Have the tire and wheel closely inspected for damage before remounting 2 14 Battery Safety Wear safety glasses and protective gloves when working near batteries Make certain t...

Страница 16: ...p protect your head Steel Toe Boots Wear steel toe boots to protect feet from falling debris Work Gloves Wear work gloves to protect your hands from sharp and rough edges Dust Mask Wear a dust mask to prevent breathing potentially harmful dust 2 16 Safety Equipment The following safety equipment should be kept on site Fire Extinguisher Provide a fire extinguisher for use in case of an accident Sto...

Страница 17: ...move the backing paper 3 Align the decal over the specified area and carefully press the small portion with the exposed sticky backing in place 4 Slowly peel back the remaining paper and carefully smooth the remaining portion of the decal in place 5 Small air pockets can be pierced with a pin and smoothed out using the sign backing paper 2 17 2 Safety Decal Locations and Details Replicas of the sa...

Страница 18: ...18 P1512137 R3 Figure 3 Scissor Lift Conveyor Safety Decal Locations if equipped with retractable axles if equipped with Mover Kit 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 19: ...P1512137 R3 19 Figure 4 S Drive Safety Decal Locations P1513061 Figure 5 Gas Drive Safety Decal Locations S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY ...

Страница 20: ...20 P1512137 R3 Figure 6 Electric Drive Safety Decal Locations Figure 7 Side PTO Drive Safety Decal Locations P1513048 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 21: ...P1512137 R3 21 Figure 8 Front PTO Drive Safety Decal Locations P1513032 P1513048 P1513048 S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY ...

Страница 22: ...22 P1512137 R3 Figure 9 Wheel Move Kit for S Drive Standard Conveyor 1500 Series Decal Locations 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 23: ...s injury or death Keep body hair and clothing away from rotating PTO driveline Do not operate equipment unless all driveline tractor and equipment shields are in place and in good working order Make certain the driveline shields turn freely on driveline Make certain the driveline is securely attached at both ends Do not exceed specified operating speed see operator s manual Keep u joint angles sma...

Страница 24: ...ained personnel must be kept outside of the work area Do not modify the equipment Keep in good working order If the manual guards or decals are missing or damaged contact factory or dealer for replacements Lock out power before performing maintenance To prevent equipment collapse support equipment tube while disassembling certain components Electric motors must be grounded Disconnect power before ...

Страница 25: ...s Do not operate with any guard removed or modified Keep guards in good working order Shut off and remove key or lock out power source before inspecting or servicing machine ENTANGLEMENT HAZARD WARNING P1513008 To prevent serious injury or death shut off power and reattach guard before operating machine MISSING GUARD HAZARD WARNING S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY ...

Страница 26: ...the skin If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand and eye protection when searching for leaks Use wood or cardboard instead of hands Hydraulic fluid can cause serious injury if it penetrates the skin If it does see a doctor immediately Relieve system pressure before repairing adjusting or disconnecting Wear proper hand...

Страница 27: ...xtend axles before raising tube Retract axles before transporting ROLLOVER TRANSPORT HAZARD WARNING P1513042 To prevent death or serious injury Anchor intake end and or support discharge end to prevent upending Intake end must always have downward weight Do not release until attached to tow bar or resting on ground Do not raise intake end above tow bar height Empty conveyor and fully lower before ...

Страница 28: ...d eye protection when searching for leaks Use wood or cardboard instead of hands WARNING P1513040 To prevent serious injury or equipment damage before towing Lift up wheel frame completely and secure with safety chain Pull handle to disengage drive wheel motors TRANSPORT HAZARD WARNING P1513010 To prevent personal injury or damage to equipment close valve in lift cylinder hydraulic line after rais...

Страница 29: ...tracking with the take up roller To set correct belt tension While conveyor is running empty tighten nut against the pretensioner take up pipe so that the edge of the indicator pipe is within the green area Ensure take up roller is tensioned equally by using a tape to measure distance X After the conveyor belt has been tensioned check the alignment of all other s drive rollers and periodically aft...

Страница 30: ...oller Install roller with roller lagging pointing in the direction of belt travel Annually inspect condition of roller lagging and belt Ensure that you do not run a machine with loose lagging or the conveyor belt may become damaged NOTICE Belt Direction 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 31: ...damage tighten snug bolts as shown when assembling or maintaining the conveyor NOTICE P1513052 To prevent damage wheels must be free to move when raising or lowering equipment When equipment is positioned chock all wheels NOTICE S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 2 SAFETY ...

Страница 32: ...fety Decals continued Part Number Description P1513049 Lubricate belt release and motor mount sliders with silicone or light oil IMPORTANT P1513055 1 4 3 2 4 2 3 1 2 SAFETY S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 33: ...Lift Conveyor 1 3 9 5 4 6 2 10 7 Table 2 Typical S Drive Standard Conveyor Components Scissor Lift Conveyor Item Description Item Description 1 Tube 6 Belt Return and Weather Guard 2 Scissor Frame 7 Hitch 3 Hopper 8 Jack not shown 4 Spout Assembly 9 Cable Truss 5 Hood 10 S Drive S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 3 FEATURES ...

Страница 34: ...34 P1512137 R3 3 1 Model Number 3 FEATURES S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 35: ...rting Electrocution can occur without direct contact Fully lower the conveyor before transporting and only raise when next to storage facility Attach to a proper towing vehicle with a pin and retainer Always attach safety chain s Do not raise the intake end above drawbar upending may occur Empty conveyor of all grain before transporting Transporting a full conveyor will place excessive loads on th...

Страница 36: ...le section Follow all safety precautions when transporting the conveyor and use a proper towing vehicle 1 Fully lower the conveyor there should be slight tension on the lift cable 2 Connect the conveyor to the two vehicle with a hitch pin Use a hitch pin that will not allow the conveyor to separate from the towing vehicle 3 Connect the safety chain securely forming a cradle to prevent the conveyor...

Страница 37: ...onveyor when raising or lowering Move the conveyor into position slowly Do not unhitch and attempt to move by hand Do not leave tube in raised position when not in use 5 2 Positioning the Conveyor To position the conveyor using a tractor Filling Bins 1 Back the conveyor up to the bin while it is in its lowered configuration 2 Set the park brake on the tractor before dismounting 3 Raise the conveyo...

Страница 38: ... raise the conveyor unless the axles are in the extended position Do not transport the conveyor unless the axles are in the retracted position Rollover can occur if axles are not extended before raising the conveyor 1 Ensure the conveyor is on level ground before attempting to extend or retract the axles The conveyor must be attached to tractor at all times 2 Using the jack supplied insert it into...

Страница 39: ...ng the machine on low oil will overheat the system causing components to break down To Operate the Wheel Move Kit 1 Engage the over center handle at each wheel Figure 13 on page 39 and check that the gears are fully meshed If necessary refer to Pinion Gear Adjustment section Figure 13 Wheel Over Center Handle Positions Engaged Disengaged 2 Set and run the gas engine at approximately half throttle ...

Страница 40: ...r cold This will put less pressure on the starter and allow the motor to turn over easier helping it to start Allow the hydraulic oil to warm before using the self propelled kit Failure to warm the hydraulic oil can damage the pump or other components When Operation of the Wheel Move Kit is Complete 1 Secure the wheel move kit axle to the conveyor when operation is complete or before transporting ...

Страница 41: ...are shipped without oil and must be charged with oil before operating the first time See the Appendix section for charging instructions Check that the hydraulic hoses are free from leaks binding flattening kinks or wear Raising 1 Before connecting the hydraulic hose wipe the hose coupler clean Dirt in the hydraulic system can damage the cylinder o rings and can cause leakage and failure of the sys...

Страница 42: ... Note Once the valves are opened the conveyor tube lowers by gravity As the tube nears the full down position the rate of descent will increase Do not operate with the tractor valve fully open 4 Turn off the tractor and lock out the tractor power source 5 Before disconnecting hydraulic couplers relieve the hydraulic pressure Disconnecting a hydraulic hose under pressure can result in serious injur...

Страница 43: ...The lower the angle the greater the capacity of the conveyor The following table indicates the maximum angle a conveyor can move grain To roughly determine conveyor angle use angle guide on right Stand the manual vertically on conveyor tube and hold a string with a weight attached to end against the top of this page Weighted end of string will fall between degree lines and from this the approximat...

Страница 44: ... Flax 24 Lentils 29 Mustard 26 Oats 28 Peas 30 Rice 36 Rye 25 Soybeans 28 Sunflower 22 Triticale 23 Wheat 26 Alfalfa Pellets 34 Barley 25 Canary Seed 26 Chickpeas 30 Corn 23 Shelled Corn dry 23 Shelled Corn wet 28 Cotton Seed 30 45 Durum 23 5 PLACEMENT S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 45: ...ree of obstructions 2 Check conveyor belt alignment to ensure preset alignment does not vary under loaded conditions See Maintenance Section for alignment instructions 3 Check the conveyor belt tension See Maintenance Section for tension instructions Æ 4 Gas and Electric Drive Models Check the drive belt tension and alignment See Maintenance Section for instructions 5 Check the pinch roller bearin...

Страница 46: ...ould be just tight enough to not slip on the drive pulley If the belt is too loose it will slip lowering power transfer from the engine and possibly causing a squealing sound If the belt is too tight it will cause excess wear 4 Note The drive belt should be just tight enough to not slip on the drive pulley If the belt is too loose it will slip lowering power transfer from the engine and possibly c...

Страница 47: ...ng under load If restarting the conveyor under load tube is full engage the PTO with the tractor idling Engaging the PTO at high engine speed under load will result in equipment damage 6 6 Loading Area To achieve maximum capacity Feed material onto the belt until the material tube clearance is 1 2 Direct the flow of material into the input hopper in the direction of the belt travel for the best ca...

Страница 48: ...the drive belts slightly to handle the heavier than normal loads Æ 4 Gas and PTO Drive Models Since the start up torque loads are so much higher than normal when the conveyor belting is full restart at low speed Do not let the conveyor belt drive roller spin on the belt if conveying belt does not start moving immediately This will damage the drive roller and conveying belt 5 Once the conveyor has ...

Страница 49: ... caused by conveying fertilizer 1 Do not allow fertilizer to fill over the edge of the belt This will allow fertilizer to get under the belt and start building up 2 Reduce the flow if the conveyor belt starts to slip Denser fertilizers will slow the conveyor belt down due to the weight of the product Too much material will cause the drive roller to slip and lead to additional wear on the roller 3 ...

Страница 50: ...m under the belt by scraping and washing the belt Figure 18 Fertilizer Buildup on Rollers Figure 19 Fertilizer Buildup at Hopper Transition 6 13 Storage After the season s use the conveyor should be thoroughly inspected and prepared for storage Repair or replace any worn or damaged components and perform maintenance as described in the Maintenance Section to prevent any unnecessary downtime at the...

Страница 51: ...n page 71 7 Inspect the conveyor for cracks tightness of fittings and fasteners hydraulic hose cracks if applicable Have required repairs performed to replace worn or damaged components 8 Store in an area that is dry level free of debris and away from human activity Store inside if possible 9 Cover the motor with waterproof tarpaulin if stored outside to protect from weather 10 Chock wheels 11 Sup...

Страница 52: ...ized parts will void warranty If in doubt contact Westfield or your local dealer Before attempting maintenance of any kind Lower the conveyor fully Chock wheels Support tube if performing maintenance on the undercarriage assembly If equipped with hydraulics Before applying pressure to a hydraulic system make sure all components are tight and that hoses and couplings are in good condition 7 2 Maint...

Страница 53: ...1 Check Adjust the Truss Cables on page 64 7 15 Replace the Conveyor Belt on page 60 Section 7 22 Pinion Gear Adjustment on page 66 7 3 Visually Inspect the Equipment Check the following during a visual inspection 1 Ensure all guards are in place and in good working order 2 Examine the conveyor for damage or unusual wear 3 Check tightness of bolts nuts fasteners and hardware re torque if necessary...

Страница 54: ...pe the grease fittings with a clean cloth before greasing to avoid injecting dirt and grit 2 Use a hand held grease gun for all greasing 3 If fittings will not take grease remove and clean thoroughly 4 Replace fittings if they are broken or will not accept grease Use SAE multi purpose high temperature grease with extreme pressure EP performance SAE multi purpose lithium based grease is also accept...

Страница 55: ...be level when checking or refilling Do not overfill 8 Reinstall the gearbox and guards 7 7 Inspect Hydraulic Hoses and Fittings Æ When equipped 1 Pressurize the system 2 Using a piece of cardboard or wood run it along the length of the hose and around all fittings Escaping hydraulic fluid under pressure will cause serious injury if it penetrates the skin surface 3 Replace the hose or tighten repla...

Страница 56: ... using the conveyor with a slipping belt will damage it and or the drive roller lagging In extreme cases sections of burnt belt will have to be replaced This type of damage is not covered by warranty To set correct conveyor belt tension 1 While the conveyor is running empty fully tighten the nut against the pretensioner take up pipe so that the edge of the indicator pipe is within the green area s...

Страница 57: ...push against and pinch the conveyor belt This should not normally require adjustment 1 Do not tighten nuts Bearing nuts must remain wiggle loose 2 Tighten pinch spring if loose 3 Confirm that the pinch roller and drive roller are flush Figure 23 S Drive Pinch Roller A Drive Roller B Pinch Roller S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 7 MAINTENANCE ...

Страница 58: ...sen the side the belt has moved away from Figure 24 Roller out of Alignment OR LOOSEN TIGHTEN Before Aligning the Belt The conveyor must be empty of all grain Wait until the belt makes a complete revolution before adjusting the rollers Some belts may have uneven edges appearing misaligned To Align the Belt If your belt is tracking off center follow the sections and steps in the order following to ...

Страница 59: ...nd remove ignition key or lock out the power source 5 If the belt has centered move to next step If not repeat Step 2 to Step 4 until the belt is centered 6 Tighten the bearing bolts and jam nut if equipped 7 Replace any guards that were removed 7 12 2 Adjust the Belt Return Wear Blocks 1 Adjust the wear blocks by rotating them 90 or 180 degrees If they are worn down replace the wear blocks S DRIV...

Страница 60: ...e one clip shorter than the belt width For example the lacing for a 15 wide belt is 14 clips Center the lacing on the belt and install the lacing as per instructions on the lacing tool 6 Reattach the conveyor belt ends together If required use a ratchet strap clamped to both ends of the belt to cinch the belting ends together Figure 29 on page 61 7 Install the lacing pin and crimp the retainer cli...

Страница 61: ...quired use a ratchet strap clamped to both ends of belt to cinch belting ends together Figure 29 on page 61 Figure 29 Using the Ratchet Strap 1 3 4 2 9 Install the lacing pin and crimp the retainer clips onto each end of the lacing pin see Figure 30 10 Remove the ratchet strap and tighten the conveyor belt see Tension the Conveyor Belt 11 Check and set the belt alignment see Align the Conveyor Bel...

Страница 62: ...ve guard and push on the center of the belt span with a force of approximately 5 lb 2 The belts will deflect approximately 1 25 mm when properly tensioned Figure 31 Typical Drive Belt Tensioning 1 inch 25 mm 3 Tighten or loosen the drive belts or idler pulley when equipped to achieve the proper tension Important The drive belt should be just tight enough to not slip on the drive pulley when operat...

Страница 63: ...ve belts as described in Belt Tension 5 Align the drive belts as described in Belt Alignment 6 Reattach and secure the guard 7 20 Repack the Wheel Bearings with Grease 1 Block wheels and ensure unit is stable 2 Remove the wheel bolts and the wheels 3 Clean wheel and hub mounting surfaces to ensure there is no rust or debris 4 Remove the wheel bearing and pack with grease Use SAE multi purpose high...

Страница 64: ...rt from the innermost cables and work your way out 3 Loosen cable clamps on cable truss where the cable requires adjustment 4 Locate the eyebolt anchors for the cable Refer to Figure 33 on page 65 5 Tighten cable eyebolts evenly on both sides use eyebolt nuts to tighten eyebolts until the discharge end just starts to angle upward The tube should not deflect to the left or right if tightened evenly...

Страница 65: ...straight side to side Table 5 Truss Cable Adjustment Item Description 1 Cable Clamp 2 Truss Cable 3 Cable Return Bracket 4 Cable Eyebolt 5 Eyebolt Nuts 6 Eyebolt Anchor 7 Cable Truss Figure 33 Typical Cable Truss Assembly 2 7 1 6 1 1 3 4 5 S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR 7 MAINTENANCE ...

Страница 66: ...tion The pinion gear will need adjustment when gear teeth bind or are not meshing sufficiently Gear teeth binding If the handle will not lock into over center position loosen the slot bolt nuts and slide the handle away from the tire Insufficient Meshing If the pinion gear will barely mesh with the ring gear loosen the slot bolt jam nuts and slide the handle towards the tire until the pinion gear ...

Страница 67: ...veyor belt see Conveyor Belt Tension in Maintenance When Equipped Drive belts slipping Tighten belts see Drive Belt Tension in Maintenance Low capacity for some grains Smaller and smoother grains will slide at shallower angles Reduce conveyor height see Conveyor Operating Angles in Operation Conveyor belt slipping Conveying belt loose Tighten and align belt see Belt Tension and Belt Alignment in M...

Страница 68: ...t to right will increase hopper tension Grain leaking from conveyor discharge between belt and tube Belt not aligned centered Align belt see Belt Alignment in Maintenance Grain leaking from conveyor discharge between hood and belt Belt speed is too fast hood plugging Decrease belt speed see Belt Speed in Operation U clamps or brackets sliding on tube U clamps or brackets not properly crimped to tu...

Страница 69: ...se Solution Valve is leaking Loose cracked fittings Tighten replace fittings Worn hose Replace hose Valve spools are worn Replace valve Machine operates slowly Oil is hot Check oil level and add oil if required use general purpose ISO 32 hydraulic oil Blockage in hydraulic lines Suction hose blocked or kinked Power source is not producing enough oil volume and or pressure Speed up the engine to pr...

Страница 70: ...lve by turning clockwise 1 8 of a turn try and repeat if necessary refer to Ram and Travel Speed Pinion gear slipping or binding Pinion gear not adjusted properly Adjust the pinion gear See Pinion Gear Adjustment 8 TROUBLESHOOTING S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 71: ...5 HP N A N A 2045 97 10 3098 20 8 21 4 13 22 7 7 5 40 HP 15 HP N A N A 2055 117 10 3650 26 1 24 7 13 8 24 10 3 50 HP 20 HP N A N A 2065 137 10 4826 31 1 22 3 12 2 25 3 11 6 60 HP 25 HP N A N A 2075 157 10 5126 36 3 31 1 13 7 35 3 11 6 60 HP 30 HP N A N A 2085 177 10 5868 40 7 32 1 12 7 38 1 11 6 70 HP 30 HP N A N A 2095 197 10 6127 46 4 40 7 14 4 48 11 6 80 HP 40 HP N A N A 20105 217 10 7990 51 1 ...

Страница 72: ...PT0 HP ELEC HP GAS HP HYD Cu in A ft B ft A ft B ft 24110 231 2 9495 53 9 N A 17 1 N A 13 92 100 HP 50 HP N A N A 24120 251 2 9770 60 N A 18 4 N A 13 92 120 HP 50 HP N A N A Extends out to 14 8 Extends out to 16 63 9 SPECIFICATIONS S DRIVE STANDARD CONVEYOR PORTABLE GRAIN BELT CONVEYOR ...

Страница 73: ...vent that any part incorporated into the Product is manufactured and sold to the Seller by a third party vendor such part is only warranted to the extent of the warranty given by that third party 4 This warranty does not obligate the Seller to bear costs of travel in replacing defective parts 5 The obligations set forth in this warranty are conditional upon the Buyer promptly notifying the Seller ...

Страница 74: ...katchewan S9H 5R4 CANADA Mailing Box 1750 Swift Current Saskatchewan S9H 4J8 CANADA Toll Free 877 667 7421 Canada USA Phone 306 773 7779 Fax 306 778 2524 Web www batcomfg com Email info batcomfg com Ag Growth International Inc 2018 Printed in Canada ...

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