AGC SMART 30/20 Скачать руководство пользователя страница 13

 
 

13 

 

AGC Stopray SMART 

 Processing Guide 

 Version 4.1 

 May 2020  

 

 

 

 

correct may change the appearance of the product. 

 

For further information, please contact 

AGC Technical Advisory Service for further information 

 

 

[email protected]

 )  

 

7.4 Settings

 

 

Each furnace has its own settings for heating and quenching. As a result, the following  recommendations 
should be taken as general guidelines. 

 

The furnace settings depend on:

 

 

a. 

Dissymmetry of the absorption (emissivity of the coating/absorption of the substrate) 

 

b. 

Glass thickness 

 

c. 

Glass/furnace dimensions 

 

d. 

Type of furnace 

 

e. 

Power density 

 

f. 

Convection rates 

•  radiation with compressed air (type A) 
•  radiation with re-circulation (type B) 
•  convection (type C) 

 

g. 

Heating geometry (relative position of the heating/thermocouple/glass elements) 

 

 

In practice, it is advisable to start with pieces  of 1,500 x 1,500 mm

 

 

1. 

Temperature 

700°C at the top and bottom 

 

2. 

Cycle time

 

a. 

Furnace type A : 60 -75 sec/mm 

b. 

Furnace type B : 50 -55 sec/mm 

c. 

Furnace type C : 40 -45 sec/mm 

 

3. 

Convection 

The convection profile will be adapted to obtain a flat sheet of glass as quickly as possible 

and to maintain this flatness until the end of the heating process. If, despite a maximum convection rate, 
the glass retains a concave profile for too long, the temperature on the lower side will need to be  reduced 
by 20-30°C. 

 

The cycle time will be adjusted to prevent breakage in the quench and to obtain an acceptable optical 
quality. 

 

The quench parameters will be set to ensure that the glass comes out flat (air balance top/bottom) and 
that the desired break pattern is achieved. 

 

NB 

For  very  low-emissivity  products,  such  as  Stopray  SMART products,  a  much  higher  air  pressure 

needs to be applied to the upper surface of the glass during the actual heat treatment process. This is 
due to  the fact  that  the coated surface does  not cool down through radiation whilst  the lower surface 
does. This phenomenon is all the more noticeable when the air pressure is low (very thick toughened 
glasses  >  8  mm  and  heat-strengthened  glass  >  6  mm).  A  quench  capable  of  producing  highly 
dissymmetrical air pressure flows is therefore required. 

 

     For further information, please contact 

AGC Technical Advisory Service for further information  

     

[email protected]

 )  

Содержание SMART 30/20

Страница 1: ...SMART Processing Guide Version 4 1 May 2020 STOPRAY SMART PROCESSING GUIDE ASIA EDITION Version 4 1 May 2020 SMART 51 33 SMART 30 20 SMART 32T This version of the guide replaces and cancels all previo...

Страница 2: ...opray SMART 51 33 which can be laminated with coating against PVB should be installed in Position 2 so that coating layer is embedded within the laminated glazing and thereby protected For more inform...

Страница 3: ...11 7 3 Recommendations 12 7 4 Settings 13 7 5 Unloading 14 7 6 Heat Soak test 14 7 7 Quality control 14 7 8 Packaging 15 8 Bending 15 8 1 Curved annealed glass on a concave mould 15 8 2 Curved toughen...

Страница 4: ...t handling The glass must be stored on appropriate racks All recommendations given in this Processing Guide shall be strictly followed General comments Clamps slings lifting beams and other handling e...

Страница 5: ...the customer s port When protection is needed desiccant bags are fit on the upper side and on the lateral sides of the stack two thirds of the height from the upper corners Once the protective packag...

Страница 6: ...lied before lamination process Stopray SMART 51 Laminated against PVB 2 Shipping Stopray SMART 51 Storage in customer s facility up to 9 months Cutting Edge deletion Edge Processing On line washing He...

Страница 7: ...The coating around the edge of the glass may be removed during the cutting process provided that dust from grinding is properly removed For ease of detecting if a Stopray SMART is present in a lamina...

Страница 8: ...nsible for handling the glass must wear clean gloves suitable for handling coated glass 4 Edge Deletion Tests using different sealants have shown that under strict conditions and with a selection of s...

Страница 9: ...nt joint the compatibility of the sealant joint structural joints and weatherseals with the silkscreen enamel paint is under responsibility of the manufacturer of the insulating glazing units and shou...

Страница 10: ...AGC Stopray SMART Processing Guide Version 4 1 May 2020 Drawing given for purpose of illustration 6 1 1 Silkscreen not in contact with the sealant joint 6 1 2 Silkscreen in contact with the sealant jo...

Страница 11: ...the application Both annealed and heat treated products have similar reflection and transmission The Stopray SMART 32T is NOT self matchable IGU only toughened heat strengthened as needed by the appl...

Страница 12: ...r out of the furnace and pumping it back in again re circulation The latest generation of convection furnaces no longer have internal radiation elements They only heat the glass using pre heated air T...

Страница 13: ...profile will be adapted to obtain a flat sheet of glass as quickly as possible and to maintain this flatness until the end of the heating process If despite a maximum convection rate the glass retains...

Страница 14: ...breakage an additional heat soak test can be carried out in accordance with standard EN 14179 1 or equivalent standards for countries outside the EU AGC highly recommends using electrical equipment G...

Страница 15: ...r This is particularly important for glass thicker than 6 mm that will be subject to higher temperatures for a longer period of time The technical values stated cycle times temperatures and so forth w...

Страница 16: ...upport The cycle time lasts 15 to 20 minutes and depends largely on the size of the glass and the radius of curvature The lower blow pressure is identical to that used for clear float glass of equal t...

Страница 17: ...ide laminated coated glass Stopray SMART 51 33 is a self matchable product in position 2 of the laminated glass The opto energetic performances before and after tempering are similar Loss of thermal i...

Страница 18: ...ur own way of identifying the glass coating position kindly enforce it and continue to maintain the good practice Glazing systems should be designed to prevent de lamination or corrosion of the inside...

Страница 19: ...al brochure for sealants recommended by AGC AGC recommends indicating the external surface after assembly to ensure that the units are installed correctly Quality control It is essential to check that...

Страница 20: ...tion for Stopray SMART products available on www agc tas com describes these conditions Contact AGC Technical Advisory Service for further information aap glass agc com The described instructions must...

Страница 21: ...ndations of Section I 2 13 2 To send cut size to another factory If the Stopray SMART coatings have to be delivered from the processing factory to another factory the following recommendations for pac...

Страница 22: ...equired tests marking the glass factory production control etc 4 Disclaimer It is the responsibility of the processor to inspect the processed coated glass adequately before and after each step of fab...

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