52
Aeroworks 30cc Freestyle Extra 260 Assembly Manual
Fuselage with Fin
– covered, nose of fuse fuel-proofed:
(4) 6-32 blind nuts pre-installed for main landing
gear mounting
(10) 4-40 blind nuts pre-installed for cowl mounting(6)
and Stab mounting(4)
(1) Canopy – Painted and pre-installed
(1) 3.5(o.d.) antenna exit tube installed
(2) 3.5(o.d.) x 60mm pull-pull exit tube installed
Left Wing with Aileron
– covered: pre-drilled for the
mounting of the control horns
(6) small pin point hinges in place – glued
(2) 10mm dia. anti-rotation pins installed
(1) 6-32 blind nut pre-installed for wing mounting
(2) 4-40 blind nuts pre-installed for outside SFG
mounting
(1) aileron servo string pre-installed
Right Wing with Aileron
– covered: pre-drilled for the
mounting of the control horns
(6) small pin point hinges in place – glued
(2) 10mm dia. anti-rotation pins installed
(1) 6-32 blind nut pre-installed for wing mounting
(2) 4-40 blind nuts pre-installed for outside SFG
mounting
(1) aileron servo string pre-installed
Inner Side Force Generators (Left and Right) -
(2) 4-40 blind nuts pre-installed (left top/bottom; right
top/bottom)– covered
Outside Side Force Generators (Left and Right)
–
covered pre-drilled the holes of mounting
Horizontal Stabilizer
with elevator assembly with
(4) small pin point hinges --glued---covered
Stabilizer with 8mm front dowel pin-carbon fiber
Elevators pre-drilled for the mounting of the
control horns
Rudder
with (5) pin point hinges (not glued) – covered
SUB ASSEMBLIES:
#1:
(1) Carbon Main Landing Gear
(4) 6-32x20mm hex head bolts – main landing gear
mounting
(4) 3.5mm flat washers for main landing gear
mounting
(4) 3.5mm split ring lock washers for main landing
gear mounting
(2) 4x33mm AL axle bolts
(2) M6 lock nuts
(4) 4mm i.d. wheel collars with set-screws
(4) 4-40x10mm button head bolts for wheel pants
mounting
(4) 3mm flat washer for mounting wheel pants
(4) 3mm split ring lock washer for mounting wheel
pants
#2:
(2) 75mm dia. main wheels
#3:
(2)Wheel Pants—1 left and 1 right---painted
(4) 4-40 blind nuts installed on the wheel pants, 2 per
side.
#4:
Tail Wheel Assembly – Small
#5:
(8) Carbon plate horns single output – laser cut –
aileron (4); elevator (4)
(2) Carbon plate horns double output – laser cut –
Rudder
(6) carbon horns back plate
(2) 4-40x3” left hand and right hand threaded
pushrods with nuts for ailerons
(2) 4-40x2.5” left hand and right hand threaded
pushrods with nuts for elevators
(1) Wrench for the left hand and right hand threaded
pushrod
(8) 4-40 ball links
(4) brass spacers – 2 for ailerons; 2 for elevators;
(8) 4-40 ball link – 4 for ailerons; 4 for elevators;
(8) 4-40x16mm hex bolts
(8) 4-40 lock nuts
(4) 3mm flat washers
#6:
(2) 1x1000mm plastic coated pull-pull steel cable
(4) 4-40 metal R/C links with nuts
(4) 3.5x5mm brass pull-pull swaging tubes
(4) 4-40 ball links for rudder servo
(4) 4-40x16mm hex head bolts
(4) 4-40 lock nuts
(2) brass spacers
(4) 3 flat washers
#7:
(1) 23x650mm carbon/fiber compound wing tube
(1) 8x300mm carbon/fiber compound stab tube
(2) 6-32x25mm hex head wing mounting bolts
(2) #6 bonded washers for wing mounting
(2) 3.5mm split ring lock washers for wing mounting
(4) 4-40x14mm button head bolts for stab mounting
(4) #6 bonded washer for stab mounting
(4) 3mm split ring lock washers for stab mounting
(4) 4-40x20mm button head bolts for outside SFG
mounting
(2) 4-40x10mm button head bolts for inner SFG
mounting
(6) #6 bonded washers for SFG mounting
(2) 1.8mm hair pins
#8:
(1) 15oz (450cc) gas fuel tank
(1) fuel dot
(1) vent exit dot
#9:
(1) fiberglass cowl – painted and pre-drilled
mounting holes
(6) 4-40x14mm button head bolts for cowl
mounting
(6) #6 bonded washers
(6) 3mm split ring lock washers
30cc FREESTYLE EXTRA 260
MATERIALS LIST
