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Stationary Photoionization Detector SPID2

User Manual

SPID2 - User Manual (en) - 1.11.docx

Analytical Control Instruments GmbH, Volmerstraße 9A, D-12489 BERLIN, Germany, www.aci-berlin.de

Version 1.11

Page 10 of 60

SPID2 at a Glance

Cable Gland

Sample Port Unit

Locking Screw

Earth Terminal

Mounting Holes
Ø 7 mm

Gas Exhaust

Filter Port Unit

Filter Cartridge

Sample Port

–

Dust Filter

RS485 (MODBUS)
Terminal

Relay
Terminals

Power Terminal

Quick Lock
Screws

ICU

–

PCB

PCU

–

PCB

Содержание SPID2

Страница 1: ...tector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 1 of 60 Stationary Photoionizatio...

Страница 2: ...nual en 1 11 docx Analytical Control Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 2 of 60 Analytical Control Instruments GmbH Volmerstra e 9A D 12489 Ber...

Страница 3: ...ive 2014 34 EU Annex III Quality Assurance Notification complying with Annex IV of the ATEX Directive 2014 34 EU has been issued by FTZ Notified Body number 1026 FTZ 15 ATEX Q 003 IECEx QAR 15 0002 00...

Страница 4: ...cal Installation 11 4 2 Electrical Installation 12 4 3 Filter Port Installation 14 4 4 Sample Port Installation 15 5 User Interface 16 5 1 Startup 16 5 2 Display Overview 16 5 3 Operating Buttons 16 5...

Страница 5: ...PCU PCB 42 7 5 How To Replace the PID Lamp 43 7 6 How To Clean the PID Lamp 44 7 7 How To Replace the Filter Port Filter Cartridge 45 7 8 How To Replace the Sample Port Dust Filter 46 8 Technical Dat...

Страница 6: ...maintenance intervals An integrated active carbon filter and the circuit sampling an automatic purging and automatic calibration are controlled 2 Safety and Usage Instructions 2 1 Terms and Symbols I...

Страница 7: ...ropriate use maintenance or servicing may affect the function of the device and thereby seriously compromise the user s life Before use the product operability must be verified The product must not be...

Страница 8: ...er overall operation of the device is to check it with a known concentration of the gas for which it has been calibrated Consequently calibration checks must be included as part of the routine inspect...

Страница 9: ...s is not practicable manufacturer reserves the right to charge for any site attendance where any fault is not found with the equipment Manufacturer shall not be liable for any loss or damage whatsoeve...

Страница 10: ...a e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 10 of 60 3 SPID2 at a Glance Cable Gland Sample Port Unit Locking Screw Earth Terminal Mounting Holes 7 mm Gas Exhaust Filter Port Uni...

Страница 11: ...nstallation check that the delivered components are complete and correct referring to the shipping documents and the sticker on the shipment carton When preparing the assembly make sure that the mount...

Страница 12: ...t before entry into the instrument or to slightly bend it to prevent water from entering NOTICE The power supply is defined as 24 VDC How To Install Electrical Connection 1 Open the device See chapter...

Страница 13: ...A GND B Non Inverting Terminal Isolated Ground Inverting Terminal 1 2 3 X3 1 2 3 ERROR Relay NC Relay COM Relay NO Normally Closed De Energized Contact Common Contact Normally Open De Energized Contac...

Страница 14: ...itted and not damaged 2 Check that the filter cartridge seal is not broken 3 Screw the filter cartridge into the filter port unit Only light force is required 4 Open the filter cartridge after install...

Страница 15: ...rt Installation How To Install the Sample Port Dust Filter 1 Remove the sample port protection cap by pulling sideward 2 Check that the sample port dust filter is assembled and free of impurities 3 Re...

Страница 16: ...ted the main screen is displayed and the current loop output moves to a value representing the measurement value 5 2 Display Overview Alarm Indicator Purge Indicator Unit Measured value Gas Name Indic...

Страница 17: ...protected by a four digit password and should only be changed by qualified and authorised persons The default password is set to 0000 WARNING When entering the instrument menu the measurement functio...

Страница 18: ...can easily be checked at any time by using the build in Calibration Test function The device must be calibrated after installation Connect power supply to the device at least one hour before attemptin...

Страница 19: ...urement application Both calibration methods using a two point calibration which can be performed as a manual or an automatic calibration Manual Calibration Mode Both fresh air ZERO Gas and calibratio...

Страница 20: ...Automatic Apply ZERO Gas Fresh Air Apply SPAN Gas Isobutene Apply ZERO Gas Fresh Air Apply SPAN Gas User gas Wait until calibration step is finished Wait until calibration step is finished Remove ZER...

Страница 21: ...tomatic Calibration Mode was used Note 2 If Manual Calibration Mode was used How To Start Calibration Test 1 Go to the Instrument Menu and select CALIBRATION 2 Select run to go to calibration screen 3...

Страница 22: ...ration This menu item allows you to select which calibration data will be used for the measurement The user can select between the following two calibration data settings STANDARD or EXTENDED See sect...

Страница 23: ...th SPAN Gas Isobutene in air and Extended Calibration with SPAN Gas User gas in air with known concentration This menu setting allows you to select which type of calibration data are used for measurem...

Страница 24: ...ser Additionally the user got the possibility to specify a list of up to 100 particular response factors by an additional configuration software via PC optional communication cable required After sele...

Страница 25: ...obligated to set ALARM HI higher than ALARM LO The device features two user configurable alarm levels ALARM LO 0 1 20 000 ppm ALARM HI 0 2 20 000 ppm How To Configure Alarm Setting 1 Go to the Instru...

Страница 26: ...ich operates over the entire supply voltage range The most common resistor in a 4 20 mA loop is 250 ohm however depending on applied supply voltage the maximum load resistance must be considered Suppl...

Страница 27: ...gure Current Loop 4 20 mA or 0 5 mA 1 Go to the Instrument Menu and select MEAS CONFIG 2 Select run to start measurement configuration 3 Select Current Loop OUTPUT to change output range 4 Select Curr...

Страница 28: ...nd sample gas The switching can be performed automatically by self chosen time intervals or by one time manual user input The Automatic Purge mode is the default operating mode for long term measureme...

Страница 29: ...esult t3 Begin of recovery cycle The valve is switched to sample input The display shows the last measurement result t4 Begin of next measurement cycle The final measurement result is show at display...

Страница 30: ...e 30 of 60 The Manual Purge mode can be selected at any time while the device is running How To Setup Manual Purge 1 Go to the Instrument Menu and select Purge 2 Select run to start configuration 3 Se...

Страница 31: ...system the first and the last device in chain must be terminated The MODBUS protocol implementation provides ASCII and RTU modus and can be configured in the instrument menu How To Configure RS485 MO...

Страница 32: ...ss Length Description 30001 String Ro 32 byte Device identification 30017 String Ro 32 byte Device name 30033 String Ro 32 byte Device serial number Measurement Results Register no Format Access Lengt...

Страница 33: ...rror device initialization D04 1 Under range detected D20 1 Error Led control D05 1 Filter dirty detected D21 1 Error current loop D06 reserved 0 D22 1 Error PCU PCB D07 reserved 0 D23 1 Error ICU PCB...

Страница 34: ...nge ALARM HI 50 of measurement range Calibration Standard Calibration Current Loop Output 4 20mA Signal 0 20 ppm Low range 0 100 ppm Standard range 0 2 000 ppm High range Modbus Slave ID 10 Mode RTU B...

Страница 35: ...11 Page 35 of 60 6 6 Service Mode The remote control mode allows connecting the instrument to a PC via RS485 interface for advanced configuration PC software SPID2 Control Center must be installed be...

Страница 36: ...Isobutene 2000 ppm Isobutene Recommended ZERO Gas for calibration Synthetic Air Synthetic Air Synthetic Air Over range 24 ppm Isobutene 120 ppm Isobutene 2100 ppm Isobutene 6 8 Resolution of Measureme...

Страница 37: ...ow All relays are normally energised so that are de energised and are switched to a fail safe condition in case of ALARM or ERROR During normal operation the normally closed NC contacts are open If an...

Страница 38: ...zed energized Off Off Blue 1 mA 0 mA Normal energized energized energized Off Off Green 4 20 mA 0 5 mA Alarm LO De energized energized energized Red flash Off Green 4 20 mA 0 5 mA Alarm HI De energize...

Страница 39: ...in full compliance with the appropriate instructions and pertinent regulations 7 1 Maintenance Intervals The maintenance intervals must be set keeping the environmental conditions in mind especially i...

Страница 40: ...lmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 40 of 60 7 2 Safety Screws Safety screw for the Filter Port Unit DO NOT LOOSE THIS SCREW Safety screw for the Sampe Port Unit D...

Страница 41: ...aci berlin de Version 1 11 Page 41 of 60 7 3 How To Open the Device Remove Locking Screw and Lid 1 Unscrew the cover locking screw 2 Unscrew the lid of the enclosure Needed tools Allen key Remove Capt...

Страница 42: ...1 Remove the flexible hoses from the tube stubs When reassembling pay attention to the order and orientation of the hoses Unscrew Captive Screws 2 Unscrew both captive screws Remove PCU PCB 3 Remove t...

Страница 43: ...PID sensor block 3 Disconnect the PID lamp power supply connector Do not unplug by pulling on the cable Replace Front Isolation 4 Remove the old front isolation from the PID sensor block by using a t...

Страница 44: ...ed to clean the lamp window The interval between cleaning depends on concentration level and is governed by results of checking with use of calibrating SPAN Gas Cleaning procedure 1 Remove the PID lam...

Страница 45: ...rty will be shown on display Remove Filter Port Filter Cartridge 1 Unscrew the old filter cartridge counter clockwise Replace Filter Port Filter Cartridge 2 Check that the filter port seal is fitted a...

Страница 46: ...lin de Version 1 11 Page 46 of 60 7 8 How To Replace the Sample Port Dust Filter Remove Sample Port Protection Cap 1 Remove the protection cap by pulling it sideward Replace Sample Port Dust Filter 1...

Страница 47: ...ature compensation at 0 50 C and 0 90 rH residual effect less than 10 FS Operating condition 10 55 C 0 95 rH non condensing Storage conditions 20 60 C 0 95 rH non condensing Gas sampling Integrated di...

Страница 48: ...ments GmbH Volmerstra e 9A D 12489 Berlin Germany Type of protection EN 60079 0 2012 A11 2013 EN 60079 1 2014 Marking II 2G Ex db IIC T6 Gb 40 C Ta 60 C Type key SPID2 R D L S C Rated voltage 9 VDC 36...

Страница 49: ...maximum values mentioned in standard To obtain information about joints dimension it is necessary to contact the manufacturer Do not open the instrument when energised Intensive electrostatic charging...

Страница 50: ...stra e 9A D 12489 Berlin Germany Type of protection IEC 60079 0 2011 IEC 60079 1 2014 Marking Ex db IIC T6 Gb 40 C Ta 60 C Type key SPID2 R D L S C Rated voltage 9 VDC 36 VDC Maximum power dissipation...

Страница 51: ...osure are different from relevant minimum and maximum values mentioned in standard To obtain information about joints dimension it is necessary to contact the manufacturer Do not open the instrument w...

Страница 52: ...is well connected PID sensor PID sensor does not work Check that the cable between PID sensor and PCU PCB is well connected PID humid PID humidity sensor error Relays Relay does not work Restart the d...

Страница 53: ...ector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 53 of 60 10 2 Mechanical Drawing D...

Страница 54: ...392 5466 Fax 49 30 6392 5465 www aci berlin com 12 Ordering Information I II III IV V SPID2 R0 D0 L0 S0 C0 I R0 Detection Range Standard Range 0 100ppm R1 Detection Range Low Range 0 20ppm R2 Detectio...

Страница 55: ...bH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 55 of 60 13 Spare Parts Part Number 0002183 SPID2 Filter Cartridge 0002184 SPID2 Dust Filter 0002881 SPID2 long life dust...

Страница 56: ...ytical Control Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 56 of 60 0002801 SPID2 PCU PID Control Unit complete Part Number 0002670 SPID2 Lamp Kit 10 6...

Страница 57: ...11 Page 57 of 60 14 Accessories Part Number 0002873 SPID2 long life dust filter 0002678 Cable gland Ex d IIC M20 x 1 5 10 14 mm 0002679 Cable gland Ex d IIC M20 x 1 5 7 12 mm 0002719 Calibration Kit C...

Страница 58: ...of 60 15 Scope of Delivery Part Number Description SPID2 R0 D0 L0 S0 C0 SPID2 complete device with 1 x 10 6 eV VUV hollow cathode lamp with Ceramic Discharge Channel 1 x Filter Cartridge 1 x Dust Fil...

Страница 59: ...ationary Photoionization Detector SPID2 User Manual SPID2 User Manual en 1 11 docx Analytical Control Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 59 of...

Страница 60: ...ontrol Instruments GmbH Volmerstra e 9A D 12489 BERLIN Germany www aci berlin de Version 1 11 Page 60 of 60 Analytical Control Instruments GmbH Volmerstra e 9A D 12489 Berlin Germany Tel 49 30 6392 54...

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