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FIRST START-UP

MANDATORY FOR

WARRANTY ACTIVATION

REV_05/06/2022

INST

ALLA

TION MANUAL

HUB RADIA

TOR P

ACK CF

High efficiency patented integrated hybrid system

in direct exchange heat pump

coolant / water with back-up boiler

to produce domestic hot water, heating

o air conditioning for small and medium users

HUB RADIATOR PACK CF

Содержание HR 3.0

Страница 1: ...2022 INSTALLATION MANUAL HUB RADIATOR PACK CF High efficiency patented integrated hybrid system in direct exchange heat pump coolant water with back up boiler to produce domestic hot water heating o air conditioning for small and medium users HUB RADIATOR PACK CF ...

Страница 2: ...is responsible for the compliance of its product with the laws directives and construction standards in force at time of marketing Knowledge and compliance with the laws and regulations relating to design of the systems installation operation and maintenance are the sole responsibility for the respective competences of the designer of the installer and user Factory made hybrid system HUB RADIATOR ...

Страница 3: ...iguration parameters 30 9 3 Digital control unit wiring diagram 34 10 WARNINGS 35 9 1 Qualification of the installer 35 9 2 Preliminary information 35 9 3 Transport and handling 35 9 4 Using the instructions 35 9 5 General system checks 35 11 START UP 35 11 1 Initial start up checks 35 11 2 Put in action 35 12 REPAIR COMPONENT REPLACEMENT 35 12 1 Refrigerant circuit 35 12 2 System drying and vacuu...

Страница 4: ...d the indoor unit is supplied complete with all the appropriate internal copper exchangers R410A refrigerant gas connections DHW connections air vent jolly valve safety valve filling tap pressure gauge electronic circulator 9 liter expansion tank temperature probes I unload 1 4 CONTENT OF THE PACKAGING The device is shipped on wooden pallets with extruded expanded polystyrene protections and wrapp...

Страница 5: ...ver of the outdoor unit 5 Connect the terminal cables according to the numbers on the unit terminal block respecting the sections shown in table 1 6 Secure the cables so that they do not come into contact with parts electric or metal 2 3 INSTALLING THE PIPES FOR THE REFRIGERANT R410A The main cause of refrigerant gas leaks is due to a defect in the flare Carry out the folders correctly respecting ...

Страница 6: ...m 0 5 m 1 5 m Esempio A della tabella 4 Example B INSTALLATION WITH MINIMUM PERMISSIBLE LENGTH If the distance between the Indoor Unit and Outdoor Unit is less than 3 meters as in this case where the length of the pipes does not exceed 2 meters the pipes must be cut at 3 meters and roll up the final part in correspondence with the outdoor unit Spiral length 1 meter 0 5 m 1 5 m Example B of table 4...

Страница 7: ...ows causing situations disturbing people Install the outdoor unit on a rigid base equipped with appropriate anti vibration bearings to avoid the increase of vibrations e noise so as not to disturb neighbors Fig 7 Fig 7 Position the air outlet so that the flow is not hindered in any way In case of strong wind make sure that the fan is working properly by positioning the unit longitudinally along a ...

Страница 8: ...stem In order to avoid the above the indoor assembly and pipes placed between the indoor and outdoor assemblies must be tested for leaks and purged to remove non condensing elements and moisture from the system Check that each pipe both the gas and liquid side pipes between the internal and external groups has been connected correctly and that all the wiring required for testing has been carried o...

Страница 9: ...pia di serraggio da 20 a 25 N m Vedi tabella 3 10 Verificare la tenuta dei raccordi mediante un rilevatore di fughe 1 8 3 2 5 4 6 Fig B Gas side cock Liquid side tap 3 7 PUMP DOWN This procedure is carried out when the unit needs to be moved or assistance is carried out on the refrigerant circuit Emptying allows all the refrigerant to be collected in the outdoor unit without leaks 3 8 RECOVERY PRO...

Страница 10: ... 5 15 12 14 3 4 6 9 18 16 17 13 19 2 4 1 CHOICE OF THE INSTALLATION SITE OF THE HYBRID SYSTEM When determining the place to install the indoor unit of the HUB RADIATOR PACK CF hybrid system take into account the following the indications contained in paragraph 4 5 System of air intake flue gas discharge check that the wall structure is suitable for supporting the weight of the indoor unit in opera...

Страница 11: ...fety drain at the 1 2 female threaded connection of the safety valve F Once the indoor unit has been positioned proceed with the connection to the heating system using the pipes indicated below to which you will have to apply 2 3 4 tightening fittings contained within the transparent package B Once the position of the fixings has been marked make appropriate holes for inserting the wall plugs to b...

Страница 12: ...these safety devices is strictly prohibited In the event of repeated shutdowns of the boiler it is necessary to have the air intake flue gas exhaust ducts checked which could be obstructed or inadequate for the disposal of fumes into the atmosphere For the air intake flue gas discharge the specific ducts and systems for original condensing boilers must be used resistant to the attack of condensate...

Страница 13: ...combustion chamber heat exchanger Type C33 Boiler designed to be connected to vertical exhaust and intake terminals directed to the outside by means of coaxial ducts or by means of split type ducts The distance between the air inlet duct and the smoke outlet duct must be at least 250 mm and both terminals must still be positioned within a square of 500 mm on each side The boiler must be equipped w...

Страница 14: ... GAS NETWORK The gas supply pipe must have a section equal to or greater than that used in the boiler The section of the pipeline depends on its length the type of route and the gas flow rate It must therefore be dimensioned Observe the installation regulations in force which are understood to be fully transcribed here Parametro Valori impostabili Valori di default Note P46 Selezione velocità modu...

Страница 15: ...inimo del setpoint ACS 35 50 35 P21 Selezione zone a bassa temperatura 0 1 0 0 alta temperatura 1 bassa temperatura P22 Non usato P23 Selezione tempo di attivazione della pompa min zona fredda 0 10 0 P24 Protezione bambini 0 1 0 1 protezione attiva P25 Non usato P26 Selezione ritardo colpo d ariete sec 0 3 0 P27 Selezione temperatura preriscaldo OFF C 30 75 45 P30 Non usato P31 Selezione velocità ...

Страница 16: ... keys for the cycle time RESET And You enter the parameter programming mode The message tS appears on the display for 1 sec then the P number of TSP for 1 sec and then the value for 3 sec The first modifiable parameter corresponds to P01 By pressing the keys o select the desired parameter By pressing the key for the cycle time the modification function of the selected parameter is enabled The prev...

Страница 17: ...is advisable to check the smoke evacuation duct and the terminal part are installed in accordance with the instructions with the boiler on no leakage of products of the combustion from no gasket the boiler power supply voltage is 230 V 50 Hz the system is properly filled with water pressure al manometer 1 1 3 bar any shut off cocks on the pipes of the plant are open the mains gas corresponds to th...

Страница 18: ...r must be disposed of in compliance with the legislation in force in the country of installation STATO DELLA CALDAIA INCONVENIENTE E 02 La pressione dell acqua nell impianto di riscaldamento è insufficiente E 03 Pressione impianto troppo vicina al limite massimo E 04 Guasto sonda sanitario E 05 Guasto sonda mandata E 14 Guasto sonda fumi E 13 Intervento sonda fumi E 15 Guasto ventilatore feedback ...

Страница 19: ...mal power output kW Heating water delivery temperature C 30 1 96 2 14 2 47 2 76 3 18 3 64 Ta C 10 7 2 2 7 12 35 1 93 2 11 2 44 2 71 3 11 3 59 40 1 88 2 07 2 39 2 67 3 05 3 45 45 1 80 1 99 2 33 2 61 2 97 3 36 50 1 67 1 88 2 24 2 52 2 88 3 25 55 1 51 1 74 2 11 2 40 2 77 3 13 BOOSTER HR 3 0 C O P THERMAL POWER ABSORBED POWER Heating water delivery temperature C 30 2 96 3 23 3 74 4 20 4 87 5 64 Ta C 1...

Страница 20: ...eating circuit Useful boiler thermal efficiency at maximum power 60 80 C Useful boiler thermal efficiency at maximum power 30 50 C Useful boiler thermal efficiency at minimum power 60 80 C Useful boiler thermal efficiency at minimum power 30 50 C Useful boiler thermal efficiency at 30 of the load NOx emission class NOx emission Smoke temperature Max operating temperature in heating Methane gas con...

Страница 21: ...2 1 Heating external air temperature 7 C d b 6 C b u inlet outlet water temperature 30 35 C 2 Heating external air temperature 7 C d b 6 C b u inlet outlet water temperature 40 45 C 3 Heating external air temperature 0 C d b inlet outlet water temperature 30 35 C 4 Heating external air temperature 0 C d b inlet outlet water temperature 40 45 C 5 Heating external air temperature 7 C d b inlet outle...

Страница 22: ...2 Water mains inlet 13 Outside air temperature probe 14 Template for recessed installation 15 Boiler safety valve drain 16 System filling cock 17 System drain cock 9 8 17 5 6 7 11 10 16 15 12 13 14 1 1 3 4 2 9 4 5 1900 3 3 0 Values expressed in mm 5 8 BOILER HYDRAULIC DIAGRAM HUB RADIATOR PACK CF 1 Condensate drain trap 2 Modulating gas valve 3 Safety thermostat 4 Flow temperature sensor 5 Modulat...

Страница 23: ...FOR EXTERNAL BOOSTERS MOD HR 3 0 7 8 RUBBER ANTI VIBRATION SYSTEMS INCLUDED ANTI VIBRATION FLOOR BASE IN VULCANIZED RUBBER HEIGHT FROM THE GROUND MM 95 WITH LEVEL AND SCREWS FOR BOOSTER HR 3 0 7 8 ANTI VIBRATION KIT FOR INSTALLATION ON SHELVES COMPLETE STAINLESS STEEL SPRING ANTIVIBRATION KIT OF BOLTS WASHERS NUTS 1 2 DHW MIXING VALVE KIT AUXILIARY BASIN FOR INSTALLATION UNDER SHELF EQUIPPED WITH ...

Страница 24: ...AXIAL SMOKE EXHAUST KIT Ø 60 100 COAXIAL ROOF TERMINAL Ø 60 100 COAXIAL EXTENSION Ø 60 100 M F 1000 mm COAXIAL 90 BEND Ø 60 100 M F 45 COAXIAL BEND Ø 60 100 M F SLIPPER SPLITTER KIT FROM Ø 60 100 TO Ø 80 80 SLIPPER SPLITTER KIT FROM Ø 60 100 TO Ø 80 80 EXTENSION Ø 80 M F 1000 mm EXTENSION Ø 80 M F 1000 mm CURVA 45 COASSIALE Ø 80 M F ...

Страница 25: ...DHW mode In this way the system will operate in hybrid mode with the boiler active for the production of DHW and the external Booster in HP active to produce chilled water up to 4 C to power the hydronic terminals IC ON OFF O I CD 2 0 0 1 2 3 4 5 Q m3 h H m 4 6 8 6 HUB RADIATOR PACK CF CIRCULATOR The electronic circulator is supplied as standard and can supply a single hydraulic circuit or alterna...

Страница 26: ...er OnH when the unit is switched on in HP OFF mode with unit in stand by unit in stand by 8 2 DISPLAY ICONS ___________________________________________________ Lit when the display shows a temperature or a pressure ___________________________________________________ Lit when the lower display displays the current time the hours of operation of loads etc ____________________________________________...

Страница 27: ...ontemporanea dei tasti 1 consente l uscita dalla programmazione parametri 2 la pressione contemporanea prolungata dei tasti consente l ingresso in sbrinamento manuale ___________________________________________________ Remote terminal As regards the use of the remote terminal indications on the display and meaning of the keys refer to the previous paragraphs In the air air units if the remote term...

Страница 28: ...Activate buzzer the expected range Flashing icon generic alarm Code on display A12 Defrost End defrost for Code on display Automatic error alarm maximum time reporting only with subsequent correct defrost cycle A09 Compressor Condensation start Activate output open Automatic thermal alarm temperature collector relè alarm with subsequent of 110 C defrost icon flashing correct defrost Generic alarm ...

Страница 29: ...al Booster Charging alarm thermostat 3 Q E thermostat connection 3 Replacement of the Q E contact open thermostat connection cable A12 Defrost End defrost 1 Lack of refrigerant gas 1 External Booster Charging error or maximum 2 Extreme outdoor conditions 2 Change of parameters DF03 and DF04 alarm time 3 Condensate drain blocked 3 Make sure that the condensate 4 PB3 probe out of range drains off re...

Страница 30: ... udm Risoluzion e ST18 Set point ambiente in chiller ST20 ST21 C F dec int ST19 Differenziale ambiente in chiller 0 0 0 25 0 45 C F Dec int ST20 Set minimo ambiente in chiller 50 0 58 ST18 C F Dec int ST21 Set massimo ambiente in chiller ST18 110 230 C F Dec int ST22 Set point ambiente in p d c ST24 ST25 C F dec int ST23 Differenziale ambiente in p d c 0 0 0 25 0 45 C F Dec int ST24 Set minimo amb...

Страница 31: ...ttivo contatto chiuso 1 Attivo contatto aperto 0 1 12 Allarme termica pompa acqua evaporatore termica ventilatore di mandata 13 Allarme termica pompa acqua condensatore 14 Flussostato condensatore 15 Disabilitato CF09 Configurazione ID2 0 Termica compressore 1 1 Termica ventilatore di condensazione 2 Flussostato evaporatore 3 On off remoto 4 chiller pompa di calore remoto 5 Termica compressore 2 6...

Страница 32: ...3 Funzionamento continuo in uscita 4 20mA 4 Funzionamento su chiamata del compressore 4 20mA 0 4 CO12 Compressore 1 0 Abilitato 1 OFF 0 1 CO13 Compressore 2 parzializzazione 0 Abilitato 1 OFF 0 1 CO14 SET Contaore compressore 1 0 999 Hr 10 Hr CO15 SET Contaore compressore 2 0 999 Hr 10 Hr CO16 SET Contaore pompa acqua ventilatore di mandata unità aria aria 0 999 Hr 10 Hr Unloading evaporatore CO17...

Страница 33: ...ilitato 1 Abilitato 0 1 dF17 Ritardo allarme di minima all inversione della valvola 4 vie 0 250 Sec FA09 Massima velocità ventole in estate 30 100 FA10 Set temperatura pressione minima velocità ventole in estate 50 0 58 0 0 0 110 230 50 0 725 C F Bar Psi Dec int Dec int FA11 Set temperatura pressione massima velocità ventole in estate 50 0 58 0 0 0 110 230 50 0 725 C F Bar Psi Dec int Dec int FA12...

Страница 34: ...relè allarme uscita open collector 0 Uscita senza tensione in condizioni normali con tensione in presenza di allarme 1 Uscita con tensione in condizioni normali senza tensione in presenza di allarme 0 1 AL19 Sonda per allarme antigelo 0 Legato ai parametri Ar16 in chiller Ar17 in p d c 1 Su sonda Pb1 2 Su sonda Pb2 3 Su sonda Pb3 4 Su sonda Pb4 0 4 AL20 Numero massimo di interventi ora allarme gen...

Страница 35: ...P 11 1 Initial start up checks Before proceeding with the commissioning of the device make sure that the safety conditions and all the provisions set out in this manual has been complied with the fixing to the support surface is stable and the areas of respect are free from any obstacle or material that impede easy accessibility to the device the hydraulic and electrical connections with particula...

Страница 36: ... acidic 12 4 REFRIGERANT CHARGE ATTENTION Under no circumstances should the refrigerant gas in the liquid state be loaded on the compressor on the suction side as this condition causes damage to the compressor The operations to be carried out are as follows connect the cylinder or the charging cylinder to the system by means of pipes and 1 4 SAE female swiveling connections to the pressure point o...

Страница 37: ... a sliding temperature of the technical water set point in order to obtain a flow system temperatures that increases in a manner proportional to the decrease in air temperature external To proceed with this function set the value of parameters ST08 and ST03 at the temperature of end of climatic curve e g 65 C as shown in the graph above shown further set parameters SD03 negative differential that ...

Страница 38: ...erential boiler Boiler activation delay time boiler SET POINT external air compressor deactivation Compressor activation external air differential PARAMETERS FUNCTIONS ALARMS Probe for anti freeze alarm signal VALUE 4 C External temperature 65 0 C max 65 0 C max 10 0 C 5 0 C 5 0 C 4 0 C 5 0 C 0 C 3 0 C 0 2 C 1 minuti 0 0 C 0 5 C 2 0 C 14 4 INTEGRATION MANAGEMENT PROCEDURE PARAMETRI AR09 AR012 AR15...

Страница 39: ...is necessary to set IC to ON and set DC to EMERGENZA At the same time put the CD controller on standby pressing the SUN button LEGEND Booster terminal block technical water probe Booster battery probe external probe support boiler compressor thermal probe transformer 230V 12V voltage mounting relay room thermostat digital controller system pump remote control magnetothermic 20A curve C boiler swit...

Страница 40: ...RGENZA At the same time put the CD controller on standby pressing the SUN button LEGEND Booster terminal block technical water probe Booster battery probe external probe support boiler compressor thermal probe transformer 230V 12V voltage mounting relay room thermostat digital controller system pump remote control magnetothermic 20A curve C boiler switch boiler relay DIVERTER VALVE FOOD SUMMER DIV...

Страница 41: ...R 3 0 hot cold 2 Technical storage unit 75 liters 3 Domestic hot water delivery 4 Domestic cold water delivery 5 Gas inlet G20 G25 G31 6 System technical water delivery 7 System technical water return 8 Y filter 9 Water meter counter 10 Pressure reducer 11 Sand trap filter 12 Softener 13 Magnetic dirt separator 14 Inverter electronic circulator 15 System manifold 16 System emptying cock 17 Pressur...

Страница 42: ...t at least once a year 18 GENERAL The CE marking of products involves constant production control with the aim of guaranteeing the conformity of the equipment with the safety and performance characteristics of the tested samples The manufacturer carries out checks on the entire production and in particular the final test in which the project parameters are checked with electrical and functional te...

Страница 43: ...on both axes Presence of anti vibration mounts between the outdoor unit and the ground or shelf Check the safety distances indicated in the manual Distance between indoor and outdoor unit max 15m attached A Difference in height between indoor and outdoor unit max 5 m attached A The pipes of the refrigeration lines 1 4 3 8 for HR 3 0 or 1 4 5 8 for HR 7 8 Folder tightness control Check for any crus...

Страница 44: ..._______________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________________________________ __________________________________________...

Страница 45: ...es INDOOR UNIT OUTDOOR UNIT Failure to comply with this application will result in the non ignition by the authorized assistance Attached A Attached B 6 m 4 m INDOOR UNIT OUTDOOR UNIT INSTALLATION NOT CORRECT Example B Table1 Spiral length 1 meter 0 5 m 1 5 m OUTDOOR UNIT INDOOR UNIT INSTALLATION CORRECT Example A Table1 2 m 0 5 m 1 5 m OUTDOOR UNIT INDOOR UNIT INSTALLATION CORRECT Example C D E T...

Страница 46: ...___ ______________ ___________ ________________ POSITIONED BOOSTER TO THE GROUND WALL A WINDOW ON BRACKETS ANTI VIBRATION SHELVES ROOF OTHER ON BASES SUSPENSION RAILING NSTALLATION WITH SCAFFOLDING YES NO METERS_________ NECESSARY FOR ORDINARY MAINTENANCE YES NO NECESSARY FOR EXTRAORDINARY MAINTENANCE YES NO ADD GAS YES NO QUANTITY__________ DIFFERENCE IN HEIGHT BETWEEN BOOSTER AND ACCUMULATION IN...

Страница 47: ...OLTAIC SYSTEM OFF OPERATION IN BOOSTER HEAT PUMP 1 EVAPORATION TEMPERATURE O U C Pb3 _______ TECHNICAL WATER TEMPERATURE C Pb1 _______ NB CONDENSATION START TEMPERTATURE C _______ Wait for the technical water temperature CONDENSATION START PRESSURE Bar _______ reaches at least 50 C before taking measurements COMPRESSOR ABSORBED CURRENT A _______ INSTALLER TECHNICAL ASSISTANCE CUSTOMER SIGNATURE SI...

Страница 48: ...ng operation for purposes functional to the fulfillment of the obligations deriving from the contract for the supply of goods services by Accorroni and the fulfillment of the services due under the product warranty The aforementioned provision of data is essential for the execution of the warranty services to the buyer and to comply with the law any refusal to provide the aforementioned data may b...

Страница 49: ...e Qualità Trasportatore Commerciale Tecnico Postvendita Agenzia Logistica CED Ricambi CAT Descrizione prodotto reclamato Codice prodotto reclamato SCRIVERE MATRICOLA PRODOTTO O NUMERO FATTURA Data di ricezione reclamo PER PROBLEMI DI POSTVENDITA ALLEGARE 3 FOTO OBBLIGATORIE RELATIVE AL PROBLEMA OPPURE VIDEO ED INVIARE A centralino accorroni it Motivo del reclamo problema Descrizione 20 MODULO 87 ...

Страница 50: ...rente Consumatore disporre le attrezzature necessarie e sostenere i costi per la messa in sicurezza dei tecnici durante l intervento le eventuali avarie di trasporto graffi ammaccature e simili i danni da usura degrado mancato utilizzo errata installazione rotture accidentali sbalzi di tensione elettrica le anomalie o il difettoso funzionamento dell alimentazione elettrica idraulica del gas dei ca...

Страница 51: ...ettiva CE sulle basse tensioni 2002 95 EC Linee guida UE per la limitazione delle sostanze è conforme alle disposizioni Direttiva Europea EN 378 Impianti di raffreddamento e pompe di calore requisiti di sicurezza e tutela dell ambiente è conforme alle disposizioni Direttiva Europea 94 42 CEE sul grado di rendimento e conformi alla direttiva CE sui prodotti da costruzione e rispettano i requisiti d...

Страница 52: ...52 ...

Страница 53: ...titolo puramente indicativo la A2B Accorroni E G S r l si riserva di apportare eventuali modiﬁche senza alcun preavviso web site www accorroni it e mail a2b accorroni it A2B Accorroni E G s r l Via d Ancona 37 60027 Osimo An Tel 071 723991 ...

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