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23

Tools and accessories required 

 

x

Ideally, the installation site should provide a ready connection to the elec-

tricity grid. Otherwise, a separate power supply cable must be installed.

 

x

In order to operate group installations, suitable data cables must also be 

installed in the installation site (see also “Inserting the power and data 

cables” on page 24 as well as “Data cable connections” on page 30).

Tools and accessories required

For mechanical installation, you will need the following components included with the wallbox:

 

x

Installation rail, 1 pc.

 

x

TX30 wafer head screw, 6 × 140 mm, 

2 pcs.

 

x

TX30 plug screw, 6 × 60 mm, 2 pcs.

 

x

TX30 half-round head screw, 

6 × 60 mm, 2 pcs.

 

x

Wall plugs 8 × 50 mm, 4 pcs.

 

x

Insulating cap, 4 pcs.

 

x

Key, 2 pcs.

 

x

Drilling template, 1 pc.

 

x

Folding ferrite with key, for interference 

suppression in the low-frequency range, 

1 pc.

If you want to operate your Controller wallbox or a group installation with a backend, you will need the following components:

 

x

LTE USB stick included with the Controller 

wallbox, 1 pc. 

 

x

SIM card of the backend operator, 1 pc.

 

x

USB filter for interference suppression of 

data transmission via the LTE USB stick, 

1 pc. 

NOTE

Communication via LTE with reev ready variants

In the reev ready Controller variants, the LTE USB stick is already pre-installed in the wallbox and fixed there. The SIM card for 

communication with the reev backend is inserted in the LTE USB stick ex works.

Содержание Wallbox eM4 Single

Страница 1: ...Wallbox eM4 Single Installation manual Article No 0301504_EN_a...

Страница 2: ...ttner Stra e 11 91207 Lauf Pegnitz Germany 49 0 9123 188 0 info abl de www ablmobility de Customer Service 49 0 9123 188 0 www ablmobility de en service support Th i n k b e f o r e y o u p r i n t Re...

Страница 3: ...Inserting the power and data cables 24 Preparing the installation site 25 Preparing and fixing the wallbox in place 27 Electrical connection of the wallbox 28 Phase rotation within a charging group 30...

Страница 4: ...er 52 Resetting the wallbox and restoring to factory settings 54 Actions in case of internal errors notes and warnings 55 Maintenance 57 Appendix 58 Technical specifications 58 Standards and guideline...

Страница 5: ...for exclusive charging of electric powered vehicles BEV or PHEV in mode 3 as specified in the IEC 61851 1 standard It has a single charging socket for connecting a certified charging cable in accorda...

Страница 6: ...ections marked with this symbol indicate further hazards that may result in damage to the product or to other connected components x Actions marked with this symbol must be carried out with special ca...

Страница 7: ...nual and recognise potential hazards x Qualified personnel have technical training and the experience and knowledge of the relevant standards to assess and carry out the described work steps and to re...

Страница 8: ...d locked when in use All authorised users must be aware of the unlock position of the key x To disconnect the product completely from the electricity grid the power supply must be interrupted using th...

Страница 9: ...late located on the inside of the housing cover Please verify the information listed below on the rating plate The following information is especially relevant x Model number and indication of product...

Страница 10: ...ked DATA and EXT CONTROL on the drilling template All grommets in the supply cable area are designed as push out membranes and can be pierced directly with the cable see Inserting the power and data c...

Страница 11: ...ew electronics Right hand side 10 Housing The wallbox housing integrates the power module 15 and the additional electronic components for communication in a group The wallbox is securely fastened at t...

Страница 12: ...multi coloured LED ring and an acoustic signal generator see next section It also includes the RFID reader module for authorising the charging processes provided that the wallbox was configured accord...

Страница 13: ...e following RFID transponders Mifare Classic Mifare mini Mifare DESFIRE EV1 Mifare Plus S X Mifare Pro X Mifare SmartMX Mifare Ultralight Mifare Ultralight C SLE44R35 SLE66Rxx my d move Legic Advant P...

Страница 14: ...as assigned to the charge point during installation Maximum charging current In this state the second line on the right hand side shows the value for the maximum available charging current Malfunction...

Страница 15: ...ure If you want to use an existing network infrastructure for communication within a charging group and or with a backend you will need to contact an IT administrator in advance to plan the integratio...

Страница 16: ...le area x Communication via LAN must be set up in the ABL Configuration App see page 35 onwards x Figure The Wallbox eM4 Single Controller 1 is connected by cable to a LAN network 2 which establishes...

Страница 17: ...via the WLAN router either automatically via DHCP or manually Communication between a Controller and one or more Extenders in a charging group via LAN x The communication module of each Wallbox eM4 S...

Страница 18: ...metres In addition to switching the two charge points on and off there is also the option to limit the maximum current set for charging via two further externally wired resistor values Position Resist...

Страница 19: ...with SIM card for communication with the reev backend 1 pc x Controllers only USB filter for inter ference suppression of data transmis sion via the LTE USB stick 1 pc NOTE Checking the components inc...

Страница 20: ...s eM4 Single 100000246 via the adapter plate s 100000248 supplied as well as up to two CABHOLD cable holders h 1 469 mm w 290 mm d 210 mm x 100000238 POLE Slim concrete foundation for installing a POL...

Страница 21: ...ual locks with the same closure without group key 10 pcs x 100000224 100000230 Pack of 10 individual locks with different closures with one group key 7 pcs You can find further information on ABL char...

Страница 22: ...box eM4 Single is suitable for installation in enclosed spaces such as garages as well as in outdoor areas such as company car parks Please note however that the permissible ambient conditions see Tec...

Страница 23: ...60 mm 2 pcs x TX30 half round head screw 6 60 mm 2 pcs x Wall plugs 8 50 mm 4 pcs x Insulating cap 4 pcs x Key 2 pcs x Drilling template 1 pc x Folding ferrite with key for interference suppression i...

Страница 24: ...tion of inserting the supply cables from above from below or directly through the rear wall via the supply cable area of the housing Depending on which you choose you may need to prepare the wallbox a...

Страница 25: ...before carrying out the installation how the power and data cables should be fed into the wallbox x Carefully remove the desired plastic tabs before starting the installation x You can combine the in...

Страница 26: ...for wiring in the wallbox ABL recommends the following cable lengths to ensure problem free connection in the wallbox x Power line at least 130 mm x Data cable at least 170 mm x Control cable at leas...

Страница 27: ...ounting points using the two TX30 plug screws and the Torx screwdriver Preparing and fixing the wallbox in place Continue to prepare the wallbox 1 Unlock the side RCCB flap using the key supplied and...

Страница 28: ...in place with the remaining screws supplied J Screw the two TX30 half round head screws through the upper attachment points in the mounting rail J Screw the two TX30 wafer head screws into the mountin...

Страница 29: ...t be fitted on flexible conductors L1 L2 L3 N PE NOTE 1 phase connection of the Wallbox eM4 Single If you want to operate the Wallbox eM4 Single in a 1 phase mains system only connect the L1 supply li...

Страница 30: ...L3 L1 L2 L3 L1 L2 L3 L1 L3 L1 L2 L2 L3 L1 L1 L2 L3 N L1 L2 L3 N L1 L2 L3 N L2 L3 L1 N L1 L2 L3 N L3 L1 L2 N PE PE PE 3 2 1 Wallbox eM4 Single 1 eM4 Single 2 eM4 Single 3 Terminal block L1 L2 L3 N PE...

Страница 31: ...ble in accordance with VDE AR N 4100 According to the Application Rule VDE AR N 4100 a wallbox must offer the possibility of remote disconnection by the local energy supplier The Wallbox eM4 Single of...

Страница 32: ...TE USB stick including the SIM card is plugged into the Controller wallbox ex works and is pre con figured for communication with the reev dashboard Proceed as follows to prepare for communication wit...

Страница 33: ...dynamically in white This means the wallbox is waiting to be configured by a qualified specialist electrical contractor see Config uring the Wallbox eM4 Single from page 33 ATTENTION Checking the RCC...

Страница 34: ...sting as well as additional tests according to local regulations 6 Use a vehicle simulation adapter to conduct a functional test of the charging function N PE L1 L2 L3 The mechanical and electrical in...

Страница 35: ...bile devices such as smartphones and tablets You can download the app for the following operating systems on a mobile device Platform Operating system Link Apple iOS 15 or higher iPadOS 15 or higher A...

Страница 36: ...can switch the user language of the app between DE EN FR IT and NL at the top left of the screen for confirming the Terms and Conditions and Privacy Policy x For the following presentation and descri...

Страница 37: ...s Controller Extender or Extender as standalone see Step 5 onwards J Existing configuration Tap this option to change the parameters of a previously created configuration in the Control Board You can...

Страница 38: ...into account the specified requirements and confirm it by entering it again in the Repeat password field J Tap Continue to continue configuring the wallbox After setting up the access password you can...

Страница 39: ...guration parameters Phase imbalance detection You can switch the wallbox s phase imbalance detection on or off here If it is active you must preset the maximum possible current difference between the...

Страница 40: ...xternal systems e g under TAB 4100 to temporarily limit or switch off the charging infrastructure For this function a control cable must be connected to the EN1 connection of the wallbox see Connectin...

Страница 41: ...y for Extender as standalone Settings Access control Remove RFID media that have already been configured and add new media for authorisation Settings Password management Allows you to view and change...

Страница 42: ...in the charging connector 3 Check the status indicator of the wallbox x When the vehicle is connected and recognised the status indicator lights up static green NOTE Authentication of the Wallbox eM4...

Страница 43: ...ed do one of the following x Remove the charging connector from the charging socket of the wallbox and wait until the status indicator pulsates green again Then repeat steps 2 to 6 x Operating the wal...

Страница 44: ...he charging operation The status indicator also lights up solid blue under the following circumstances x The charging operation has not yet been started or has been paused by the vehicle x The chargin...

Страница 45: ...m You can generate a ticket here that will be processed by ABL Support as quickly as possible Generating a ticket is self explanatory Generate a ticket if you x have specific questions or your product...

Страница 46: ...from the vehicle s charging inlet and the charging plug from the wallbox s charging socket Then plug the charging connector back into the vehicle first and then the charging plug into the wallbox x I...

Страница 47: ...rnal RCCB according to locally applicable regula tions For this purpose the RCCB has a push button with which to initiate the test function Proceed as follows to test the mechanical functionality of t...

Страница 48: ...ctricity grid via the MCB secure the MCB against being switched on again and close the distribution box 1 0 The Wallbox eM4 Single is no longer connected to the electricity grid and can be removed by...

Страница 49: ...roceed as follows to replace the RCCB flap on the Wallbox eM4 Single 1 Provided that the RCCB flap is mechanically intact unlock it with the key and fold it upwards 2 Hold the RCCB flap open at an ang...

Страница 50: ...m ABL offers different types of locks for the Wallbox eM4 Single which can be ordered as accessories see Accessories on page 19 x Locking circuit A In locking circuit A there are 10 packages to choose...

Страница 51: ...arging socket flap You can replace the flap of the Type 2 charging socket if it is damaged or no longer closes reliably End customer Specialist electrical contractor Construction Required components N...

Страница 52: ...Wallbox eM4 Single if it is damaged or no longer closes reliably DANGER Removing the housing cover during installation If necessary you can also remove the housing cover during installation of the wa...

Страница 53: ...ith moderate force x The hinge pin will pop out of the hinge alignment in the housing and the housing cover can be removed 4 Place the hinge pin of the new door on the wallbox s hinge alignment and pu...

Страница 54: ...you can restart a Controller wallbox via the Reset to factory settings option in the Control Board you can access this option via the Settings menu After restarting the wallbox all configuration para...

Страница 55: ...arnings other errors can lead to a reduction in the charging current or prevent the charging operation For the Wallbox eM4 Single malfunctions are documented as follows Description Example Description...

Страница 56: ...out of valid range Charging not possible x Disconnect the charging connector from the EV and reconnect it x Use a different charging cable F7 F8 Controller pilot signal out of valid range Charging no...

Страница 57: ...nfigu ration App x Check WiFi coverage on site x Check LAN cabling x Perform restart by pressing reset push button 3 seconds F120 F123 Energy meter error Charging may not be possible x Check internal...

Страница 58: ...on Integrated into firmware disconnection above 120 after 10 seconds Energy meter MID compliant Load switching Installation contactor 4 pole 40 A Weld detection No charging possible with welded contac...

Страница 59: ...C fault current detection DC RCM I n d c 6 mA Overcurrent protection Integrated into firmware disconnection above 120 after 10 seconds Energy meter MID compliant Load switching Installation contactor...

Страница 60: ...bility de en products em4 php Standards and guidelines General standards 2014 30 EU EMC Guideline 2011 65 EU RoHS Guideline 2012 19 EU WEEE Directive 2014 35 EU Low voltage directive 2014 53 EU Radio...

Страница 61: ...mark law and the property rights of the respective registered owners All trademarks trading names or company names marked here as such are or may be trademarks or registered trademarks of their respec...

Страница 62: ...in the field of electrical engineering and electronics ISO International Organization for Standardization International association of standards organisations LED Light Emitting Diode LTE Long term ev...

Страница 63: ...ion on the part of the manufacturer x The manufacturer does not take responsibility for any loss and or damage that occurs because of the data or possible misinforma tion contained in this manual Disp...

Страница 64: ...Ref No Varianten siehe Seite 3 variants see page 3 Die Forderungen folgender europ ischer Richtlinien erf llt RED Richtlinie Radio Equipment 2014 53 EU RoHS Richtlinie RoHS Directive 2011 65 EU is in...

Страница 65: ...comes with a drilling template see illustration below for marking the mounting points and illustrates the basic steps for installation Should the supplied drilling template have been lost you can obta...

Страница 66: ...66 Appendix R ckseite ABL Configuration App...

Страница 67: ...67...

Страница 68: ...MADE IN GERMANY ABL GmbH Albert Bu ttner Stra e 11 D 91207 Lauf Pegnitz T 49 0 9123 188 0 info abl de www ablmobility de...

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